Injin kwali na kwali na WDC-240C na musamman ne na naɗe-naɗe musamman don masana'antu kamar taliyar gaggawa. Ana amfani da shi galibi a ɓangaren baya na layin samar da taliyar gaggawa ta atomatik don karɓar samfuran da aka gama da aka shirya a cikin jaka ɗaya ta injinan marufi na nau'in matashin kai, don cimma marufi na fakiti ɗaya. Tarin taliyar gaggawa ta atomatik, rarraba ta atomatik bisa ga adadi da aka ƙayyade, shirya tarawa ta atomatik a cikin akwati ɗaya, dambe ta atomatik da ƙirƙirar ta, dambe ta atomatik, rufewa ta atomatik da sauran hanyoyin aiki ta atomatik.
3. Mai masaukin injin kwali: yana aiwatar da ayyuka kamar sauke kwali ta atomatik, shirya kwali, tura samfura, da kuma rufe kwali ta atomatik.
Injin yin kwali na taliya nan take da aka saka a jaka ya ƙunshi sassa uku: injin mai masaukin baki, bel ɗin jigilar kayayyaki na nau'in tashar, da na'urorin tattarawa da rarrabawa ɗaya ko fiye (wanda daga baya ake kira "masu tarawa"). Babban ɓangaren injin da ɓangaren bel ɗin jigilar kayayyaki iri ɗaya ne. Babban bambanci tsakanin nau'ikan injinan kwali na atomatik daban-daban na saman jaka yana cikin nau'ikan masu tarawa daban-daban. Tushen injin kwali na WDC-240C na saman jaka ta atomatik yana ɗaukar sabon nau'in na'urar tarawa. Tushen kayan aikin yana kama da "ratchet", don haka ana kiransa na'urar tara ratchet. Tsarin da ƙa'idar aiki na mai tara ratchet sune kamar haka:
① Belin jigilar kaya ② Mai jigilar matsi na soso ③ Mai jigilar kaya matsayi na turawa ④ Mai juyawa ⑤ Na'urar motsi ta layi ⑥ Tsarin ɗaurewa
Sashen ciyarwa: wanda injin mai matakai uku masu canzawa ke tuƙawa, gami da bel ɗin jigilar kaya ①, bel ɗin jigilar kaya na sama ②, watsa sandar turawa da sanya bel ɗin jigilar kaya ③, bel ɗin juyawar ratchet ④ da sauran sassa. Akwai idon lantarki na ganowa a ② inda soso ke danna bel ɗin jigilar kaya don gano matsayin samfurin. Idan matsayin yana cikin kewayon kayan, za a sanya saman a cikin sandar turawa; idan ba ya cikin kewayon kayan, injin zai birki kuma kayan zai daina aiki, yana jiran kewayon sandar turawa na gaba kafin ya harba saman. Bel ɗin jigilar kaya na sandar turawa ③ da bel ɗin juyawar ratchet ④ suna gudana tare. Sanda ɗaya na turawa ya yi daidai da ma'aunin ratchet ɗaya, yana tabbatar da alaƙar mutum-da-ɗaya. Tsarin tuƙi na duka tsarin servo ne, wanda ke saita "kewayon ciyarwa" bisa ga bayanan mai shigar da bayanai. Soso yana matse bel ɗin jigilar kaya ② bisa ga wannan "jerin ciyarwa" don tantance ko za a saka taliyar gaggawa a cikin sandar turawa da kuma canja wurin bel ɗin jigilar kaya ③. Tunda ana amfani da soso don matse bel ɗin jigilar kaya da kuma teburin juyawa na ratchet, kusan babu karo da taliyar gaggawa yayin aikin tarawa, wanda ke rage yawan taliyar da ta karye.
Sashen tattarawa: Rarraba taliyar nan take bisa ga adadin da aka ƙayyade. Sannan a haɗa layukan guda ɗaya a cikin haɗin akwati, sannan a tura su cikin bel ɗin jigilar kayayyaki na grid na irin tashar. Wannan ɓangaren ana sarrafa shi sosai. Takamaiman ayyukan sune kamar haka:
(1) Na'urar ɗagawa da rarrabawa:
Akwai na'urar ƙidaya a kan teburin juyawa na ratchet ④. Lokacin da kayan ya cika, hanyar mannewa ⑥ da injin rarraba kayan ke jagoranta ya fara motsawa, yana manne kayan zuwa wurin da aka tsara. Baffle ɗin silinda akan sashin motsi na layi ⑤ yana faɗuwa, yana tura dukkan layin kayan zuwa cikin dandamalin ƙarewa. Tsarin mannewa ⑥ yana komawa zuwa matsayinsa na asali bayan faɗuwa, yana jiran kayan da ke gaba.
(2) Na'urar shirya kayan aiki a jere:
Na'urar motsi mai layi ⑤ tana fitar da kayan da ke cikin wurin jira zuwa dandamalin rarrabuwa, sannan ta fitar da su cikin rukuni-rukuni har sai sun taru cikin layuka n. Hanyar aiki ta yau da kullun: a karon farko, matsar da layin farko na kayan zuwa matsayi na farko, kuma a karo na biyu, matsar da layin na biyu na kayan zuwa matsayi na farko. A lokaci guda, layin na biyu na kayan zai tura kayan da ke cikin matsayi na farko na baya zuwa matsayi na biyu, da sauransu har sai an tara kayan cikin adadin layuka da aka ƙayyade don samar da akwatin kayan.
(3) Na'urar tura kayayyaki:
Na'urar motsi mai layi tana tura kayan da aka tara a cikin akwati zuwa bel ɗin jigilar kaya na injin kwali a lokacin da aka ƙayyade.
Belin na'urar kwali: cikakken sarrafa servo, injin servo yana amfani da sarkar jigilar kaya tare da grid don jigilar kayan da mai tara kaya na sama ya tura zuwa tashar turawa mai masaukin baki.
Babban jikin injin ɗin kwali don rufewa: Injinan servo guda uku ne ke tuƙa babban jikin injin ɗin kwali don su tuƙa na'urar tsotsa da sakin kwali, na'urar tura kayan layi, da na'urar jigilar kwali don kammala tsotsar kwali, ƙirƙirar kwali, tura kayan, naɗe murfin sama kafin a naɗe shi, da kuma lodawa. Ayyuka kamar fesa manne a kan murfin, fesa manne a kan murfin gefe, da kuma danna murfin gefe. A ƙarshe an samar da kwali.
Saurin tarawa ɗaya na ratchet yana tsakanin fakiti 180 zuwa 200 a minti ɗaya, kuma tarawa biyu na iya cika ƙarfin samarwa na fakiti 260 a minti ɗaya.
Jerin saitin na'urar kwali |
Tsarin kula da PLC | Japan Mitsubishi Q jerin Q03UDE |
HMI | Bayanin Jafananci GP4402WADW |
injin servo | Japan Mitsubishi JE jerin MR-JE-70B, MR-JE-40B |
Mai rage injin servo | SHIMPO na Japan |
Tsarin iska | Kamfanin Japan SMC |
Tsarin matsin lamba mara kyau | Injin injin injin SMC na Japan |
Na'urori masu auna hotuna | Japan Keyence/Jamus SICK/Japan OMRON/Swiss BMO |
Bearings | Japan NSK/Japan THK |
Bel da sauransu. | Belin abinci na Jamus Siegelin |
Injin manne mai zafi mai narkewa | Nordson |
Wasu hotuna na layin sarrafa taliya nan take da marufi a masana'antar abokan cinikinmu: