I-Shanghai Poemy Machinery namuhla yethule isisombululo sokupakisha esingamaphakethe angu-600 ngomzuzu (600-ppm) sangemuva sama-noodle asheshayo, ihlanganisa ama-pillow packer amathathu angama-200-ppm ne-single Isikhwama Sesikhwama okusekela ukungena okugcwele okungu-600-ppm. Lo mugqa uhlanganisa ukuhlolwa kwekhwalithi okusemgqeni kanye nokufakwa kwama-pallet okujwayelekile. Uma kuqhathaniswa nezakhiwo ezivamile "zokupakisha ezine", ukwakheka kwe-Poemy kulula kakhulu ukusebenza, kudinga abantu abambalwa, futhi kunikeza njalo i-OEE eqinile, ukushintsha okusheshayo, kanye nezindleko eziphansi zobunikazi (TCO)—ngokuvamile isebenza nabaqhubi abangu-~8 ngeshifti ngayinye ngesivinini esigcwele.

ukucutshungulwa kwama-noodle okusheshayo endebeni kanye nesikhwama kanye Umugqa Wokupakisha

Okusha—Nokuthi Kungani Kubalulekile

1) Ukuthatha okuqondile, okulinganiselayo kusukela ephaketheni eliyinhloko kuya ebhokisini

Imigqa eminingi edlula kakhulu iyahlukana futhi ihlanganise kabusha ukugeleza komkhiqizo, okudala amaphuzu okuminyana. Umklamo wenkondlo ugcina ukulinganisa okuqondile: ama-pillow packer angu-3×200-ppm anika i-case packer eyodwa elinganiswe ngo-600-ppm. Ukuhlukana/ukuhlangana okumbalwa kusho ukuthi ama-micro-stop ambalwa, ukululama okufushane ngemva kokuminyana, kanye nokudlula okubikezelwayo kulo lonke ushintsho.

2) Imishini embalwa, ukulahlekelwa okufihliwe okuncane

Wonke umuntu ofaka iphakethe eliyinhloko unezela imicimbi yokushintsha ifilimu, amahora e-PM, izipele, ukudonsa amandla, kanye nengcindezi yesikhala phansi. Ukusuka kumaphakethe amane kuya kwamathathu kunciphisa lawo ma-multiplier ngo-~25% ngaphandle kokulahlekelwa umthamo we-nameplate, okuholela ku-OEE ephezulu yezwe langempela kanye nezindleko zokusebenza eziphansi.

3) Ukucaca kwabasebenzi bomugqa wonke: ~8 opharetha/ishifu @ 600-ppm

Ukuhlunga/Ukuphakela: 2
Ukupakisha Umcamelo (Imishini emi-3 iyonke): 3
Iphakethe Lekesi: 1
I-Palletizer: 1
I-QA kanye Nokusebenza Kabusha: 1

Umthetho wokuthwala ngomshini ngamunye: Iphakethe lomcamelo (200-ppm): Umsebenzisi oyedwa ngomshini ngamunye (amathathu esewonke). Iphakethe lesikhwama (okufakwayo okungu-600-ppm): Umsebenzisi oyedwa. I-Palletizer: Umsebenzisi oyedwa. Ukuhlunga/Ukuphakela kanye ne-QA kuyabelwana ngezinga lomugqa (akukho ukuphindaphindwa).

Ukubuka Okusheshayo Kwemininingwane (600-ppm Instant Noodle Back-End)

Ukupakisha okuyinhloko: Amaphakethe emicamelo angu-3 × (200 ppm ngalinye; inani eliphelele lingu-600 ppm)
Ukupakisha ikesi: Iphakethe lekesi elilodwa eligcina okokufaka okungu-600-ppm
Ukuhlolwa okusemgqeni: Ukutholwa kwensimbi, ukuhlolwa kwesisindo, umbono (ophezulu kwecala)
Ukuphela komugqa: Ukugoqa ngamarobhothi + ukugoqa okuzenzakalelayo (amaphethini ajwayelekile ephalethi)
Abasebenzi abajwayelekile: ~8 opharetha/ishifti (ukubuka kwezinga lomugqa)
Ifilosofi yokwakheka: Ukuthatha okuqondile, ukuhlukaniswa/ukuhlanganiswa okuncane, okuhlanganiswe eduze kwezingqinamba
Ithuluzi Lokushintsha: Amamojula okushintsha okusheshayo + inkumbulo yeresiphi (Izinketho zokuthobela imithetho: 21 CFR Ingxenye 11 ukulungela nge-IPC/SCADA + ukuqinisekiswa (uma kudingeka)

Lokho Amaqembu Ezitshalo Azokuphawula Usuku Nosuku

Ukushintsha okusheshayo nokuhlanzekile

Cabanga ngemizuzu eyi-10 ngomshini ngamunye ngoshintsho kanye nezinguquko ezi-4 ngosuku:
Amaphakethe ama-3: 3 × 10 × 4 = 120 min/ngosuku
Amaphakethe ama-4: 4 × 10 × 4 = 160 min/ngosuku → imizuzu engama-40/ngosuku ibuyiselwe

Ngamaphakethe angu-600 ngomzuzu, lokho kungamaphakethe engeziwe angu-24,000 ngosuku (~7.2 million/ngonyaka ezinsukwini ezingu-300). I-crusher akuyona nje imizuzu egciniwe—iwukuzinza kokululama ngemva kokushintsha ngakunye.

Isikhathi sokuphumula esincane sokulungisa kanye nezinsiza ezimbalwa zokuphumula

Uma i-PM yanyanga zonke ingamahora angu-8 ngomshini ngamunye, khona-ke:
Amaphakethe ama-3 → amahora angama-24 ngenyanga
Amaphakethe ama-4 → amahora angama-32 ngenyanga

Lokho kungamahora angu-8 ngenyanga emuva ekukhiqizweni, kanye nezinye izinto ezimbalwa ezibalulekile okufanele zigcinwe futhi ziphathwe.

Amandla aphansi kanye nokuqina konyawo

I-pillow packer eyodwa encane ngokuvamile isho i-kWh/shift ephansi, ukuhanjiswa kwekhebula okulula, izindawo ezihlanzekile, kanye nokuhlolwa okulula (i-HACCP/GMP). Izitshalo nazo zibika izingxabano ezimbalwa ze-forklift ezizungeze izindawo eziminyene ze-primary-pack.

Kungani i-Single 600-ppm Case Packer iyi-Lever

Ukuxhumanisa komuntu ngamunye: Isikhwama esipakishayo siqhubeka "sidla umugqa" ngesivinini esigcwele—akukho mizila yokuchithekela lapho kugadwa khona izingane kanye nezindawo ezimbalwa zokuminyana.
Ama-conveyor amafushane, ukuhlangana okumbalwa: Ukucindezeleka okuncane komhlane kanye nemijikelezo embalwa yokulamba/yokuvimba → ijika le-OEE elibushelelezi phakathi kwamashifu.
Ukudluliselwa okungcono kwempahla yokugcina impahla: Ukubalwa kwamacala okujwayelekile, ukuphrinta/ukuqinisekisa isiyalo, kanye namaphethini ephalethi azinzile kunciphisa ukuhlukahluka kwesikhathi sedokhi.

Okuvelele Kobuchwepheshe (konjiniyela kanye ne-QA)

1) Ihadiwe yokushintsha okusheshayo kanye nememori yeresiphi
Imimese/amasethi e-modular/amasethi omhlahlandlela avumela
2) Ukuhlolwa okuphezulu ukuze kuvikelwe ukutheleleka
Ukutholwa kwensimbi, ukuhlolwa kwesisindo, kanye nokuhlolwa kombono kubekwa phambi kwesikhwama sempahla, ngakho-ke amaphakethe angahambisani nawo awalokothi anciphise izinga le-cadence yesikhwama sempahla.

3) Ama-buffers kanye nokweqa lapho kubalulekile khona
I-Poemy isebenzisa ama-buffer amancane, ahlakaniphile azungeze imikhawulo eyaziwayo futhi ifaka izindlela zokudlula ukulungiswa okuhleliwe noma amaphutha amancane—ukuvimbela izinkinga zephuzu elilodwa ukuthi zingaphazamisi umugqa ogcwele.

4) Ihlanzekile futhi iyalungiseka
Amafreyimu avulekile, izindawo zesevisi ezifinyeleleka kalula, kanye nemigqa yokubona ecacile kunciphisa isikhathi sokuhlanza futhi kusheshise ukuxazulula izinkinga zempendulo yokuqala.

5) Indlela yokuthobela imithetho
Uma iphrojekthi idinga i-21 CFR Ingxenye 11 (ukusayina nge-e, izindlela zokuhlola), Inkondlo isekela ungqimba lwe-IPC/SCADA olunezinqubo zokuqinisekisa, ukufinyelela okusekelwe ezindimeni, kanye namarekhodi e-batch kagesi ahlelekile.

Ama-ROI Levers Ongawabala (Ngale Kokubalwa Kwekhanda)

Ukuphakamisa kwe-OEE: Ukuma okuncane kanye nokuzinza okusheshayo ngemva kokushintshashintsha kwe-inthanethi kwengeza imizuzu yokusebenza ye-net nsuku zonke.
Ukunciphisa izingcezu: Ukubona + ukuhlola isisindo kuvimbela ukugcwalisa okungaphansi/ngaphezulu kanye nama-mis-code ekungcoliseni amakesi nama-pallet.
Ukulungiswa kwempahla: Amakesi/ama-pallet ajwayelekile kanye nokulebula okuqinisekisiwe kunciphisa okuhlukile ezitolo futhi kuthuthukisa isikhathi sokufaka impahla endaweni yokugcina impahla.
Ukusebenza kahle kokulungisa: Imishini eyinhloko embalwa = i-PM encane, izipele ezimbalwa, kanye nomthwalo ophansi wochwepheshe.

Ngisho nangaphandle kokubeka uphawu lwemali kuwo wonke umugqa, izitshalo ezifuduka zisuka kuma-packer angu-4 → 3 zibika i-delta ecacile, ehlanganisiwe ngemizuzu etholakalayo ngeshifti ngayinye, ukusetshenziswa kwemali engeziwe, kanye nokungqubuzana kokuhlola.

Imibuzo Ejwayelekile (Imibuzo Evame Ukubuzwa)

Ingabe ama-pillow packer amane “aphephile” kumuntu onama-600-ppm?

Akusebenzi. Ama-packer engeziwe anezela izinguquko zefilimu, i-PM, kanye nobunzima bokuhlukanisa/ukuhlanganisa. Lezo zinto zehlisa i-OEE kanye nokululama kancane. Ingxenye eyinhloko engu-3×200-ppm ephakela i-packer eyodwa engu-600-ppm igcina umugqa uqondile futhi uqine kakhulu kwimicimbi ejwayelekile.

Ubasebenzisa kanjani abantu abathathu abapakisha impahla ngendlela ephumelelayo?

Ukuhlelwa komqhubi okuxhunyiwe, ukufinyeleleka okuhle kakhulu, amakhithi okushintsha okusheshayo, kanye nezimpawu ezicacile ze-HMI/andon. Umsebenzisi oyedwa ngompakishi, onemisebenzi elinganiselayo ngesikhathi sokushintsha ifilimu kanye nokugcwalisa kabusha. Ukuhlunga/Ukuphakela kanye ne-QA kuphathwa kumugqa wonke ukuze kugwenywe ukuphindaphindwa.

Sine-SKU eziningi kanye nezinkinobho zokunambitheka ezivamile. Ingabe i-600-ppm izosebenza?

Yebo—amamojula e-recipe memory kanye namamojula okushintsha okusheshayo angenamathuluzi aklanyelwe izinsuku eziningi ze-SKU. Ukushintsha kufushane futhi kuyaphindaphindeka; ukuhlolwa okuphezulu kuvimbela i-NG ukuthi inciphe phansi komfula.

Singakwazi yini ukuhlukanisa iphrojekthi ngezigaba noma sengeze ukuthobela imithetho kamuva?

Impela. Ukwakheka kokuthutha kanye nokulawula kungokwe-modular. Uma/lapho Ingxenye 11 idingeka, sengeza ungqimba lwe-IPC/SCADA olunokuqinisekiswa, ukuphathwa komsebenzisi, kanye namarekhodi e-elekthronikhi.

Kuthiwani ngokubalwa kwamacala kanye namaphethini ephalethi endlu yokugcina impahla?

Ulayini usekela ukubalwa kwamabhokisi okujwayelekile kanye namaphethini e-pallet azinzile. Izinketho zokuphrinta/zokuqinisekisa kanye nokufunda ikhodi zingavulwa ukuze zivumelane nemisebenzi yokusebenza ye-WMS/AGV.

Amanothi Okusetshenziswa (Kwamaqembu Ephrojekthi)

Ukuqondanisa kwe-Takt: Qinisekisa ukugeleza okungu-3×200 → 600 ngezingxube ze-SKU ezingokoqobo; qinisekisa ukungenisa okuqhubekayo kompaki webhokisi phakathi kwamashifti aphelele.
Ama-buffer/i-bypass: Beka ama-buffer amancane endaweni yokufaka ukudla nangaphambi kokupakisha isikhwama; faka i-bypass ukuze kulungiswe kahle.
Ukuqeqeshwa kwabasebenzi kanye nama-SOP: Umsebenzi ojwayelekile, ama-SOP abonakalayo, kanye nezindlela ezicacile zokuphakamisa izinto zigcina imodeli ethi “ama-packers angu-3 = ama-operator angu-3” iqinile.
Idatha kanye nokulebula: Izindlela zokupheka zekhodi yokukhiya kanye nemithetho yokuqinisekisa kusenesikhathi ukuze kuvinjelwe amaphutha amancane elebula ukuthi angakhuli abe yi-pallet ebuyayo.
Ukukhula kwesikhathi esizayo: Izindawo zesikhala kanye nezindawo zokubonisa zigcinelwe ukuhlolwa okwengeziwe noma amadivayisi okulebula njengoba izidingo zokuthobela imithetho zithuthuka.

Ukubizelwa Esenzweni

Ufuna ukubona ama-PDF okwakheka, amashidi e-spec, noma i-demo ebukhoma yomugqa we-600-ppm?
I-imeyili: poemy@poemypackaging.com | Ucingo/I-WhatsApp: +86-1570993174
Noma thumela isicelo → /contact-us/

Hlola isikhwama sesikhwama esingu-600-ppm → /cup-bowl-bag-instant-noodle-cartoner/
Bheka ikhambi le-instant noodle back-end → /solutions/instant-noodle-packaging/