Uyu munsi, Shanghai Poemy Machinery yashyize ahagaragara uburyo bwo gupakira amapaki 600 ku munota (600-ppm) y’inyuma y’amakaroni ahita akoreshwa, ihuza utupaki dutatu twa 200-ppm n’utundi. Agapaki k'amasakoshi ikomeza kwinjira kwa 600-ppm. Uyu murongo uhuza igenzura ry’ubuziranenge mu murongo n’uburyo busanzwe bwo gupakira. Ugereranyije n’imiterere isanzwe ya "four-packer", imiterere ya Poemy yoroshye kuyikoresha, isaba abantu bake, kandi ihora itanga OEE ihamye, impinduka zihuse, kandi igabanya ikiguzi cyose cyo gutunga (TCO)—akenshi ikora n’abakoresha bagera kuri 8 kuri buri shift ku muvuduko wose.

Gutunganya noodles z'ako kanya mu gikombe no mu gikapu Umurongo wo gupakira

Igishya—n'impamvu ari ingenzi

1) Isuzuma rigororotse kandi riringaniye kuva ku ipaki y'ibanze kugeza ku isanduku

Imirongo myinshi ikoresha uburyo bwinshi bwo gusohora ibicuruzwa iratandukana ikongera igahuza inzira z'ibicuruzwa, bigatuma habaho ahantu hahurira abantu benshi. Igishushanyo mbonera cy'umuvugo gikomeza kuba cyiza: utumashini dupakiye imifariso twa 3 × 200-ppm dutanga agapaki kamwe k'umufuka kari ku rugero rwa 600-ppm. Gutandukanya/guhuza bike bivuze ko hadahagarara neza, hagahita hakira nyuma yo gufunga, kandi hagahita hagaragara uburyo bwo gusohora ibicuruzwa mu gihe cyose.

2) Imashini nke, igihombo cyihishe gito

Buri mashini y'inyongera yo gupakira filime yongeraho ibikorwa byo guhindura filime, amasaha ya PM, ibisigaye, gukoresha ingufu, n'umuvuduko w'ubutaka. Kuva kuri mashini enye zo gupakira ukagera kuri eshatu bigabanya ibyo bikoresho ku kigero cya ~ 25% nta gutakaza ubushobozi bwo gukoresha izina, ibyo bikaba bivuze ko ikoranabuhanga rigezweho rizaba riri hejuru kandi igiciro cyo gukoresha kikagabanuka.

3) Gusobanura neza abakozi bose: ~8 abakozi/itsinda rya 600-ppm

Gutondekanya/Kugaburira: 2
Gupakira imitako (Imashini 3 zose hamwe): 3
Agapaki k'isanduku: 1
Palletizer: 1
Ibibazo n'Isubiramo: 1

Itegeko ry'igikumwe kuri buri mashini: Umupaki w'umusego (200-ppm): Umupaki 1 kuri buri mashini (bitatu byose hamwe). Umupaki w'agasanduku (600-ppm yinjizwa): Umupaki 1. Umupaki w'ipaki: Umupaki 1. Gutondekanya/Gutanga n'Ibisobanuro bya QA birasangirwa ku rwego rw'umurongo (nta gukopera).

Incamake y'Incamake y'Ibintu (600-ppm Instant Noodle Back-End)

Udupaki tw'ibanze: udupaki 3 tw'imisago (200 ppm buri kimwe; igiteranyo cyose ni 600 ppm)
Gupakira agasanduku: Agasanduku kamwe gafite ubushobozi bwo gushyiramo 600-ppm
Igenzura ry’umurongo: Gupima icyuma, kugenzura uburemere, kureba (inyuma y’agasanduku)
Iherezo ry'umurongo: Kuziba irangi rya roboti + kuzipfunyika mu buryo bwikora (imiterere isanzwe ya palati)
Abakozi basanzwe: ~8 abakora/isimbura (ishusho y'urwego rw'umurongo)
Filozofiya y'imiterere: Gufata neza, gutandukanya/guhuza bike, bifatanye n'imbogamizi
Ibikoresho byo guhindura: Modules zihuse zo guhindura + resitora (Amahitamo yo kubahiriza amategeko: 21 CFR Igice cya 11 Kwitegura binyuze muri IPC/SCADA + kwemeza (niba bikenewe)

Ibyo Amakipe y'Ibihingwa Azabona Umunsi ku Munsi

Guhindura ibintu vuba kandi neza

Fata iminota 10 kuri buri mashini kuri buri mpinduka n'impinduka 4 ku munsi:
Amapaki 3: 3 × 10 × 4 = iminota 120/umunsi
Amapaki 4: 4 × 10 × 4 = iminota 160/umunsi → Iminota 40/umunsi yasubijwe

Ku mapaki 600 ku munota, ni ukuvuga amapaki 24.000 y'inyongera ku munsi (~ miliyoni 7.2 ku mwaka ku minsi 300). Imashini isya si iminota gusa irabitswe—ni uguhora igarura ubuyanja nyuma ya buri mpinduka.

Igihe gito cyo kuruhuka mu mirimo yo gusana no kugabanya ibisigaye

Niba PM ya buri kwezi ari amasaha 8 kuri buri mashini, noneho:
Amapaki 3 → Amasaha 24/ukwezi
Amapaki 4 → Amasaha 32/ukwezi

Ibyo ni amasaha 8/ukwezi asigaye mbere yo gukora, hamwe n'ibindi bintu by'ingenzi byo kubika no gucunga.

Ingufu nke n'ikirenge gikagatiye

Imashini imwe yo gupakira imisatsi mike muri rusange bivuze ko ikoresha kWh/shift nke, koroshya inzira y’insinga, inzira zisukuye, no koroshya kugenzura (HACCP/GMP). Inganda nazo zigaragaza ko hari amakimbirane make ku bijyanye n’uduce tw’imodoka duto duhuriramo.

Impamvu agapaki kamwe k'agasanduku ka 600-ppm ari ko gafasha mu gupakira

Guhuza umwe umwe: Agapaki k'ibikapu gahora "karya umurongo" ku muvuduko wose—nta nzira zo kunyuramo zijya kurera abana kandi nta ngaruka zo kuhasiga.
Ibyuma bigufi byo koherezamo ibintu, bigabanya imbaraga: Umuvuduko muke w'umugongo n'imizunguruko mike yo kwicisha inzara/kubuza ibintu → umuyoboro wa OEE woroshye mu mizunguruko.
Gutanga neza ibikoresho byo mu bubiko: Kubara ibintu bisanzwe, gucapa no kugenzura imyitwarire, hamwe n'imiterere ihamye y'amapaleti bigabanya ihindagurika ry'igihe cyo gufatiraho ibikoresho.

Ibintu by'ingenzi mu bya tekiniki (ku ba Injeniyeri n'Ibibazo by'Ibanze)

1) Ibikoresho byo guhindura vuba hamwe n'ububiko bw'amafunguro
Imihoro/imashini zikoresha uburyo bwa modular/imashini ziyobora zikoresha iminota iri munsi ya 10 kuri buri mashini ihinduranya uburyohe/imashini zikoresha uburyohe busanzwe bwa SKU. Uburyo bwo kubika amakuru bugabanya ubushyuhe, imikandara, imisaya, n'ibikoresho by'ikoranabuhanga—bigabanya ihinduka ry'uburyo bwo guhinduranya.

2) Igenzura ryo hejuru kugira ngo hirindwe ikibazo
Gupima ibyuma, gupima uburemere, no kugenzura amaso bishyirwa imbere y'icyuma gipakira, bityo udupaki tudahuye n'ibyo dupakiye ntitwigera dutakaza agaciro k'udupaki tw'ibikoresho.

3) Amabwiriza yo kugabanya no kureka aho ari ngombwa
Ubusizi bukoresha uturindantoki duto kandi tw’ubwenge ku mbogamizi zizwi kandi burimo inzira zo kunyuramo mu gusana biteganyijwe cyangwa amakosa mato—burinda ko ibibazo by’ingingo imwe bihagarara umurongo wose.

4) Isuku kandi irakenewe
Amafuremu afunguye, aho serivisi zigerwa byoroshye kugera, n'imirongo igaragara neza bigabanya igihe cyo gusukura kandi bikihutisha gukemura ibibazo byihuse.

5) Inzira yo kubahiriza amategeko
Niba umushinga ukeneye 21 CFR Igice cya 11 (imikono ya elegitoroniki, inzira zo kugenzura), Poemy ishyigikira urwego rwa IPC/SCADA rufite protocole zo kwemeza, uburyo bwo kugera ku nshingano, n'inyandiko z'ikoranabuhanga ziteguye neza.

Imibare y'amafaranga ushobora kubara (irenze umubare w'abantu)

Kuzamura OEE: Kugabanya imipaka no guhagarara vuba nyuma yo guhindura imikorere byongera iminota yose yo gukora buri munsi.
Kugabanya ibisigazwa by'ibikoresho: Kureba no kugenzura uburemere birinda kuzuza munsi/hejuru y'ibikoresho no gukoresha nabi amakode yanduza udusanduku n'amapaleti.
Guhuza ibikoresho: Amasanduku/amapaleti asanzwe n'ibirango byemejwe bigabanya ibitari ngombwa mu bubiko kandi bikongera igihe cyo gufatira ibicuruzwa mu bubiko.
Ubushobozi bwo kubungabunga: Imashini ntoya z'ibanze = PM nke, ibikoresho bike byo kuzikoresha, kandi umutwaro w'abatekinisiye ni muto.

Nubwo hatabayeho gushyira ikimenyetso cy'ifaranga kuri buri murongo, inganda zimuka ziva mu mapaki 4 → 3 zivuga ko hari delta igaragara neza kandi ivanze mu minota iboneka kuri buri shafu, amafaranga akoreshwa ku buntu, n'impinduka mu igenzura.

Ibibazo Bisanzwe (Ibibazo Bikunze Kubazwa)

Ese imisago ine yo gupakira ntabwo ari "ifite umutekano" ku ntego ya 600-ppm?

Ntabwo biri mu bikorwa. Amapaki y'inyongera yongera impinduka mu mafirime, PM, no gutandukanya/guhuza ibintu. Ibyo bintu bigabanya OEE kandi bigatinda gukira. Igice cy'ibanze cya 3 × 200-ppm gitanga agapaki kamwe ka 600-ppm gituma umurongo woroha kandi ugakomeza gukora ibintu bisanzwe.

Ni gute wakoresha neza ibikoresho bitatu byo gupakira abantu batatu?

Imiterere y'umukoresha ihujwe, ubushobozi bwo kugera ku bandi neza, ibikoresho byo guhinduranya byihuse, n'ibimenyetso bya HMI/andon bisobanutse neza. Umukoresha umwe kuri buri mupaki, afite inshingano ziringaniye mu gihe cyo guhindura firime no kongera kuyikoresha. Gutondekanya/Gutanga no Gupima Ibipimo ngenderwaho bicungwa ku murongo wose kugira ngo hirindwe ko bisubirwamo.

Dufite SKU nyinshi n'uburyohe bukunze gukoreshwa. Ese 600-ppm izagumaho?

Yego—uburyo bwo kwibuka resipi n'uburyo bwo guhindura vuba bidakoresheje ibikoresho byagenewe iminsi myinshi ya SKU. Guhindura ni bigufi kandi bishobora gusubirwamo; igenzura ryo hejuru ribuza NG kugwa hasi.

Ese dushobora gushyira umushinga mu byiciro cyangwa kongeramo iyubahirizwa ry’amategeko nyuma?

Yego rwose. Imiterere y'ibikoresho byo kohereza no kugenzura ni modular. Iyo/igihe Igice cya 11 gikenewe, twongeraho urwego rwa IPC/SCADA rufite igenzura, imicungire y'abakoresha, n'inyandiko z'ikoranabuhanga.

Bite se ku birebana n'ibarura ry'isanduku n'imiterere y'amapaleti ku bubiko?

Umurongo ushyigikira umubare usanzwe w'udusanduku n'imiterere ihamye ya pallet. Amahitamo yo gucapa/gusuzuma no gusoma kode ashobora gukoreshwa kugira ngo ahuze n'imikorere ya WMS/AGV.

Inyandiko zo gushyira mu bikorwa (Ku matsinda y'imishinga)

Guhuza uburyo bwo gupima: Emeza uburyo bwo gupima 3 × 200 → 600 ukoresheje uburyo bwo gupima SKU bufatika; emeza ko umuntu upakiye agasanduku ahora akoresha mu gihe cyose akoresha amasaha yose.
Ibikoresho byo kunyuramo: Shyira utumashini duto duto aho binjirira n'imbere yo gupakira; shyiramo uburyo bwo kunyuramo kugira ngo ukomeze kubibungabunga.
Amahugurwa y'abakoresha n'ibikorwa byo gupima: Akazi gasanzwe, ibintu byo gupima bigaragara, n'inzira zisobanutse zo kuzamura imikorere bituma icyitegererezo cya "3 packers = 3 operators" kigumana imbaraga.
Amakuru n'ibirango: Uburyo bwo kubika kode n'amategeko yo kugenzura hakiri kare kugira ngo hirindwe ko amakosa mato y'ibirango yakwiyongera bigatuma palati igaruka.
Iterambere ry'ejo hazaza: Ahantu n'aho bihurira hagenewe ibikoresho byo kugenzura cyangwa gushyiramo ibirango uko ibisabwa mu kubahiriza amategeko bigenda bihinduka.

Guhamagarira Gukora

Urashaka kureba imiterere ya PDF, impapuro zihariye, cyangwa icyitegererezo cy'umurongo wa 600-ppm?
Imeri: poemy@poemypackaging.com | Terefone/WhatsApp: +86-1570993174
Cyangwa wohereze ubusabe → /twandikire/

Suzuma agapaki k'amasakoshi ka 600-ppm → /cup-bowl-bag-instant-noodle-cartoner/
Reba igisubizo cy'inyuma cya noodles ako kanya → /solutions/instant-noodle-packaging/