Shanghai Poemy Machinery lero yakhazikitsa njira yopangira ma noodles a 600 pa mphindi imodzi (600-ppm), yomwe imagwirizanitsa ma pillow packers atatu a 200-ppm ndi single. Chosungira Zikwama zomwe zimathandizira kulowa kwathunthu kwa 600-ppm. Mzerewu umaphatikiza macheke a khalidwe la mzere ndi ma palleting wamba. Poyerekeza ndi mapangidwe wamba a "four-packer", kapangidwe ka Poemy ndi kosavuta kugwiritsa ntchito, kumafuna anthu ochepa, ndipo nthawi zonse kumapereka OEE yokhazikika, kusintha mwachangu, komanso kuchepetsa mtengo wonse wa umwini (TCO)—nthawi zambiri imagwira ntchito ndi opareshoni ~8 pa shift iliyonse pa liwiro lonse.

Kukonza Zakudya Zophikidwa Mwachangu ndi Kapu ndi Chikwama Mzere Wolongedza

Zatsopano—ndi Chifukwa Chake Zili Zofunika

1) Kutenga kolunjika, kolinganizika kuchokera pa paketi yoyamba kupita ku chikwama

Mizere yambiri yogwira ntchito kwambiri imagawanika ndikulumikizanso mitsinje yazinthu, zomwe zimapangitsa kuti pakhale malo odzaza. Kapangidwe ka ndakatulo kamakhala kolunjika: Ma pillow packers a 3×200-ppm amapatsa chikwama chimodzi chogwira ntchito chomwe chili ndi 600-ppm. Kugawanika/kuphatikiza kochepa kumatanthauza kuti ma micro-stops ochepa, kuchira kwakanthawi kochepa pambuyo pa jams, komanso kufalikira kwa zinthu mosadziwika bwino pa nthawi yonse yogwira ntchito.

2) Makina ochepa, zotayika zobisika zochepa

Choyika chilichonse chachikulu chowonjezera chimawonjezera zochitika zosintha filimu, maola a PM, zotsalira, mphamvu yokoka, ndi kupanikizika kwa malo pansi. Kusuntha kuchoka pa zoyika zinayi kupita ku zitatu kumachepetsa zochulukitsazo ndi ~25% popanda kutayika kwa mphamvu ya nameplate, zomwe zikutanthauza kuti OEE yeniyeni ndi yotsika mtengo.

3) Kumveka bwino kwa antchito onse: ~8 opareshoni/shift @ 600-ppm

Kusanja/Kudyetsa: 2
Kulongedza pilo (Makina atatu onse): 3
Choyikapo Chikwama: 1
Chopaka Pallet: 1
QA & Kukonzanso: 1

Lamulo la chala chachikulu pa makina aliwonse: Chopakira pilo (200-ppm): Wogwiritsa ntchito m'modzi pa makina onse (atatu onse). Chopakira bokosi (600-ppm input): Wogwiritsa ntchito m'modzi. Chopakira mapaleti: Wogwiritsa ntchito m'modzi. Kusanja/Kudyetsa ndi QA zimagawidwa pamlingo wa mzere (palibe kubwerezabwereza).

Chidule Chachidule (600-ppm Instant Noodle Back-End)

Kulongedza koyamba: Ma pillow packers atatu (200 ppm iliyonse; yonse 600 ppm)
Kulongedza chikwama: Cholongedza chikwama chimodzi chokha chomwe chili ndi mphamvu ya 600-ppm
Kuyang'anira pa intaneti: Kuzindikira zitsulo, kuyeza kulemera, kuwona (kumtunda kwa chikwama)
Mapeto a mzere: Kuyika ma pallets a robotic + kukulunga okha (ma pallets wamba)
Antchito wamba: ~8 ogwira ntchito/shift (mawonekedwe a mzere)
Filosofi ya kapangidwe: Kugwira molunjika, kugawa/kuphatikiza pang'ono, kolumikizidwa mozungulira zopinga
Chida chosinthira: Ma module osinthira mwachangu + kukumbukira njira yophikira (Zosankha zotsatizana: 21 CFR Gawo 11 kukonzekera kudzera mu IPC/SCADA + kutsimikizira (ngati pakufunika)

Zimene Magulu a Zomera Adzazindikira Tsiku ndi Tsiku

Kusintha zinthu mwachangu komanso koyera

Tangoganizani mphindi 10 pa makina aliwonse osinthira ndi zosintha 4 patsiku:
Mapaketi atatu: 3 × 10 × 4 = mphindi 120/tsiku
Mapaketi 4: 4 × 10 × 4 = mphindi 160/tsiku → mphindi 40/tsiku zobwezedwanso

Pa ma paketi 600 pa mphindi, ndiye kuti ma paketi owonjezera okwana 24,000 patsiku (~7.2 miliyoni pa chaka pa masiku 300). Chotsukira si mphindi zokha zomwe zimasungidwa—ndi kukhazikika kwa kuchira pambuyo pa kusintha kulikonse.

Nthawi yochepa yokonza zinthu komanso nthawi yochepa yopuma

Ngati PM ya mwezi uliwonse ndi maola 8 pa makina aliwonse, ndiye kuti:
Mapaketi atatu → maola 24 pamwezi
Mapaketi 4 → maola 32 pamwezi

Ndi maola 8 pamwezi kuti ntchito ichitike, komanso ndalama zochepa zofunika zosungira ndi kuyang'anira.

Mphamvu zochepa komanso malo ocheperako

Chopakira mapilo chochepa nthawi zambiri chimatanthauza kutsika kwa kWh/shift, kusinthasintha kwa chingwe, njira zoyeretsera, komanso kuwunika kosavuta (HACCP/GMP). Mafakitale amanenanso kuti pali kusamvana kochepa pakati pa ma forklift ndi malo odzaza ma primary-pack.

Chifukwa chiyani chojambulira chimodzi cha 600-ppm ndi chothandizira

Kulumikizana kwa munthu mmodzi ndi mmodzi: Chonyamula chikwamacho chimadya mzere wonse nthawi zonse—palibe njira zotayira ana kupita kwa ana komanso malo ochepa oti munthu atseke.
Ma conveyor afupiafupi, kuphatikizana kochepa: Kupanikizika kochepa kwa msana ndi kusinthasintha kochepa kwa njala/kutseka → kupotoka bwino kwa OEE pama shift.
Kupereka zinthu zabwino m'nyumba yosungiramo katundu: Kuwerengera milandu yokhazikika, kusindikiza/kutsimikizira, ndi mapaleti okhazikika kumachepetsa kusiyana kwa nthawi yogwirira ntchito.

Mfundo Zaukadaulo (kwa Mainjiniya ndi QA)

1) Zipangizo zosinthira mwachangu & kukumbukira kwa maphikidwe
Mipeni/ma formula/ma seti otsogolera amaloleza mphindi zosakwana 10 pa kusintha kwa makina mu ma switch wamba a kukoma/SKU. Kukumbukira maphikidwe kumaletsa kutentha, malamba, nsagwada, ndi ma code—kuchepetsa kusinthasintha kwa kusinthana.

2) Kuyang'anira mmwamba kuti muteteze kuvulala
Kuzindikira zitsulo, kuyeza kulemera, ndi kuyang'anira maso zimayikidwa patsogolo pa chopakira chikwama, kotero kuti mapaketi osatsatira malamulo samachepetsa mayendedwe a chikwama.

3) Ma Buffers & amp; aphwanye kumene kuli kofunika
Ndakatulo imagwiritsa ntchito njira zazing'ono komanso zanzeru zotetezera zinthu zomwe zikudziwika bwino ndipo imaphatikizapo njira zodutsira zinthu zomwe zakonzedwa kale kapena zolakwika zazing'ono—kuletsa mavuto a mfundo imodzi kuti asalepheretse mzere wonse.

4) Yaukhondo komanso yokonzeka kugwiritsidwa ntchito
Mafelemu otseguka, malo ogwirira ntchito osavuta kufikako, ndi mizere yowonekera bwino imachepetsa nthawi yoyeretsa ndikufulumizitsa kuthetsa mavuto poyankha koyamba.

5) Njira yotsatirira malamulo
Ngati pulojekiti ikufuna 21 CFR Gawo 11 (ma siginecha apakompyuta, njira zowunikira), ndakatulo imathandizira gawo la IPC/SCADA lomwe lili ndi ma protocol otsimikizira, mwayi wofikira maudindo, ndi zolemba zamagetsi zokonzedwa bwino.

Ma ROI Levers Omwe Mungawerenge (Kupitirira Kuwerengera kwa Mutu)

Kukweza kwa OEE: Kuchepa kwa ma micro-stop ndi kukhazikika mwachangu pambuyo pa kusintha kwa ma changeovers kumawonjezera mphindi zogwirira ntchito tsiku lililonse.
Kuchepetsa zinyalala: Kuwona ndi kuwerengera kulemera kwa zinthu kumathandiza kuti zinthu zisamawonongeke komanso kuti zisamawonongedwe ndi zinthu zina monga mapaleti.
Kulinganiza kayendedwe ka zinthu: Mabokosi/mapaleti okhazikika ndi zilembo zotsimikizika zimachepetsa kuchotsedwa kwa malo osungiramo katundu ndikuwonjezera nthawi yogwiritsira ntchito doko mpaka katundu.
Kusamalira bwino: Makina oyambira ochepa = PM yochepa, zotsalira zochepa, komanso katundu wochepa wa akatswiri.

Ngakhale popanda kuyika chizindikiro cha ndalama pamzere uliwonse, mafakitale omwe amasamuka kuchokera ku ma package anayi → 3 amanena kuti pali delta yomveka bwino, yolumikizana mu mphindi zomwe zikupezeka pa shift iliyonse, ndalama zogwiritsidwa ntchito, komanso kukangana kwa ma audit.

Mafunso Omwe Amafunsidwa Kawirikawiri (Mafunso Ofunsidwa Kawirikawiri)

Kodi ma pillow packers anayi si "otetezeka" kwa 600-ppm target?

Sizikuchitika kwenikweni. Ma pack owonjezera amawonjezera kusintha kwa filimu, PM, ndi kugawanika/kuphatikiza zovuta. Zinthu zimenezi zimachepetsa OEE komanso kuchira pang'onopang'ono. Gawo loyamba la 3×200-ppm lomwe limapatsa chikwama chimodzi cha 600-ppm limasunga mzerewo kukhala wowongoka komanso wolimba pazochitika zachizolowezi.

Kodi mumagwira ntchito bwanji bwino ndi anthu atatu omwe ali ndi anthu atatu?

Kapangidwe ka woyendetsa wolumikizidwa, kuthekera kofikira bwino, zida zosinthira mwachangu, ndi zizindikiro zomveka bwino za HMI/andon. Woyendetsa mmodzi pa wonyamula, wokhala ndi ntchito zoyenera panthawi yosintha filimu ndi kubwezeretsanso. Kusanja/Kudyetsa ndi QA zimayendetsedwa mozungulira kuti zisamabwerezedwe.

Tili ndi ma SKU angapo komanso ma switch okonda kukoma omwe amapezeka pafupipafupi. Kodi 600-ppm ikugwira ntchito?

Inde—magawo osungiramo zinthu zosungiramo zinthu ndi zosintha mwachangu popanda zida amapangidwira masiku ambiri a SKU. Kusintha ndi kwaufupi komanso kobwerezabwereza; kuyang'ana kwa m'mwamba kumaletsa NG kuti isagwere pansi.

Kodi tingathe kugawa pulojekitiyi pang'onopang'ono kapena kuwonjezera kutsata malamulo pambuyo pake?

Inde. Kapangidwe ka conveyor ndi control ndi modular. Ngati/pamene Gawo 11 likufunika, timawonjezera IPC/SCADA layer yokhala ndi kutsimikizira, kasamalidwe ka ogwiritsa ntchito, ndi zolemba zamagetsi.

Nanga bwanji za kuwerengera milandu ndi mapaleti a nyumba yosungiramo katundu?

Mzerewu umathandizira kuwerengera mabokosi wamba ndi mapaleti okhazikika. Zosankha zosindikiza/kutsimikizira ndi kuwerenga ma code zitha kuyatsidwa kuti zigwirizane ndi ntchito za WMS/AGV.

Zolemba Zokhudza Kukhazikitsa (Kwa Magulu a Pulojekiti)

Kulinganiza kwa Takt: Tsimikizani kuyenda kwa 3×200 → 600 pogwiritsa ntchito zosakaniza zenizeni za SKU; tsimikizirani kuti wonyamula chikwamacho amatenga nthawi yayitali motsatira ma shift onse.
Ma buffer/bypass: Ikani ma buffer ang'onoang'ono pamalo olowera chakudya komanso musanapake chikwama; onjezerani bypass kuti mukonze bwino.
Maphunziro a ogwira ntchito ndi ma SOP: Ntchito yokhazikika, ma SOP owoneka bwino, ndi njira zomveka bwino zokwezera zimapangitsa kuti chitsanzo cha "3 packers = 3 operators" chikhale cholimba.
Deta & zilembo: Maphikidwe a ma code otsekedwa ndi malamulo otsimikizira msanga kuti zolakwika zazing'ono za zilembo zisakwere mpaka kubweza ma pallet.
Kukula kwamtsogolo: Malo ndi malo olumikizirana amasungidwa kuti azigwiritsidwa ntchito powunikira zowonjezera kapena zida zolembera pamene zofunikira pakutsata malamulo zikusintha.

Kuitana Kuchitapo Kanthu

Mukufuna kuwona ma PDF okonzedwa, mapepala apadera, kapena chiwonetsero chamoyo cha mzere wa 600-ppm?
Imelo: poemy@poemypackaging.com | Foni/WhatsApp: +86-1570993174
Kapena tumizani pempho → /contact-us/

Fufuzani bokosi lonyamula katundu la 600-ppm → /cup-bowl-bag-instant-noodle-cartoner/
Onani yankho la noodle back-end → /solutions/instant-noodle-packaging/