Mai Na'urar ...
Kamfanin Shanghai Poemy Machinery a yau ya gabatar da wani maganin marufi na baya-bayan nan na fakiti 600 a minti daya (600-ppm), wanda ke hada marufi uku na matashin kai mai karfin 200-ppm da guda daya. Mai Naɗe Akwati wanda ke ci gaba da cikakken kwararar 600-ppm. Layin ya haɗa da duba ingancin layi da daidaitattun palletization. Idan aka kwatanta da tsarin "fakiti huɗu" na yau da kullun, tsarin Poemy ya fi sauƙi a yi aiki, yana buƙatar mutane kaɗan, kuma yana ba da OEE mai dorewa, sauyawa cikin sauri, da ƙarancin kuɗin mallaka (TCO) - sau da yawa yana gudana tare da masu aiki ~8 a kowane aiki a cikakken gudu.
sarrafa taliya nan take da kofi da jaka da kuma Layin Marufi
Me Ke Sabo—Da Kuma Dalilin Da Ya Sa Yake Da Muhimmanci
1) Tsarin tsari mai tsari daga babban fakiti zuwa akwati
Yawancin layukan da ke da ƙarfin aiki mai yawa suna rabawa kuma suna sake haɗa kwararar samfura, suna haifar da wuraren cunkoso. Tsarin Poemy yana kiyaye aiki kai tsaye: Masu ɗaukar matashin kai na 3×200-ppm suna ciyar da mai ɗaukar akwati ɗaya wanda aka ƙididdige shi don 600-ppm. Rage/haɗuwa kaɗan yana nufin ƙarancin tsayawa, gajeriyar murmurewa bayan cunkoso, da kuma ƙarin yuwuwar fitarwa a duk lokacin aiki.
2) Ƙananan injuna, ƙarancin asarar da aka ɓoye
Kowace ƙarin na'urar shirya fim tana ƙara abubuwan da suka faru na canza fim, sa'o'in PM, sauran kayan aiki, jan makamashi, da matsin lamba a ƙasa. Matsar da waɗannan na'urorin shirya fim ɗin daga na'urorin shirya fim guda huɗu zuwa uku yana rage waɗannan na'urorin da suka ninka da ~25% ba tare da asarar ƙarfin suna ba, wanda ke fassara zuwa babban OEE na gaske da ƙarancin farashin aiki.
3) Tsabtace ma'aikata gaba ɗaya: ~Ma'aikata 8/shift @ 600-ppm
Rarrabawa/Ciyarwa: 2
Fitar da matashin kai (Jimillar injuna 3): 3
Mai Naɗe Akwati: 1
Mai gyaran pallet: 1
Tambayoyi da Amsoshi: 1
Dokar da ta dace da kowane injin: Mai fakitin matashin kai (200-ppm): Mai aiki 1 a kowace na'ura (jimla uku). Mai fakitin akwati (shigar 600-ppm): Mai aiki 1. Mai fakitin allo: Mai aiki 1. Rarraba/Ciyarwa da QA an raba su a matakin layi (babu kwafi).
Bayanin Takaitaccen Bayani (600-ppm Nan take Noodle Back-End)
Babban marufi: 3 × marufi masu ɗaukar matashin kai (200 ppm kowanne; jimillar 600 ppm)
Marufin akwati: Mai ɗaukar akwati ɗaya mai ɗaukar shigarwar 600-ppm
Dubawa ta layi: Gano ƙarfe, aunawa, gani (sama da akwati)
Ƙarshen layi: Rufe pallet na robotic + naɗewa ta atomatik (tsarin pallet na yau da kullun)
Ma'aikata na yau da kullun: ~Ma'aikata 8/masu aiki (duba matakin layi)
Falsafar tsari: Takti madaidaiciya, ƙaramin raba/haɗuwa, an ɓoye shi a kusa da ƙananan matsaloli
Kayan aikin canza kaya: Modules masu saurin canzawa + ƙwaƙwalwar girke-girke (
Yadda Kamfanonin Masana'antu Za Su Lura da Ranakun Yau da Kullum
Saurin sauyawa da tsabta
Ɗauki mintuna 10 a kowace na'ura a kowane canji da canje-canje 4 a rana:
Masu fakiti 3: 3 × 10 × 4 = minti 120/rana
Marufi 4: 4 × 10 × 4 = minti 160/rana → Minti 40/rana an sake dawo da su
A fakiti 600 a minti ɗaya, wannan shine ƙarin fakiti 24,000 a rana (~ miliyan 7.2 a shekara a kwana 300). Na'urar murƙushewa ba wai kawai mintunan da aka adana ba ne - kwanciyar hankali ne na murmurewa bayan kowane canji.
Rage lokacin gyara da kuma ƙarancin kayan gyara
Idan PM na wata-wata shine awanni 8 a kowace na'ura, to:
Masu fakiti 3 → Awa 24/wata
Masu fakiti 4 → Awa 32/wata
Wannan shine dawowar sa'o'i 8/wata zuwa samarwa, tare da ƙarancin kayan gyara masu mahimmanci don ajiya da sarrafawa.
Ƙarancin kuzari da kuma taurin ƙafa
Ƙaramin mashin ɗin ɗaukar matashin kai gaba ɗaya yana nufin ƙarancin kWh/canji, sauƙin hanyar sadarwa ta kebul, hanyoyin tsafta, da kuma sauƙin dubawa (HACCP/GMP). Shuke-shuke kuma suna ba da rahoton ƙarancin rikice-rikicen ɗaukar forklift a yankunan da ke da cunkoso a manyan wuraren.
Me yasa Mai Fakitin Jiki Guda 600-ppm Shine Mai Hannu
Haɗawa ɗaya-da-ɗaya: Mai ɗaukar akwati yana ci gaba da "cinye layin" a cikakken gudu—babu hanyoyin da za a bi don kula da jarirai da kuma ƙarancin wuraren shaƙewa.
Gajerun jigilar kaya, ƙarancin haɗuwa: Rage matsin lamba na baya da ƙarancin zagayowar yunwa/toshewa → lanƙwasa mai santsi na OEE a duk lokacin da aka canza.
Ingantaccen raba kayan ajiya: Adadin akwatunan da aka daidaita, buga/tabbatar da tsari, da kuma tsarin pallet mai ɗorewa yana rage bambancin lokacin da ake ajiye kaya.
Muhimman Bayanan Fasaha (ga Injiniya da QA)
1) Saurin sauya kayan aiki da ƙwaƙwalwar girke-girke
Wukake/masu tsari/jagora masu tsari suna ba da damar
2) Dubawa zuwa sama don kare aiki
Ana sanya na'urar gano ƙarfe, aunawa, da duba gani a gaban na'urar tattara akwati, don haka fakitin da ba su dace ba ba za su taɓa lalata ƙarfin na'urar tattara akwati ba.
3) Buffers & block inda suke da mahimmanci
Waƙa tana amfani da ƙananan ma'ajiyar bayanai masu wayo game da ƙuntatawa da aka sani kuma ta haɗa da hanyoyin wucewa don gyara da aka tsara ko ƙananan kurakurai - hana matsalolin maki ɗaya tsayawa cikakken layin.
4) Tsafta da kuma sauƙin amfani
Buɗe firam ɗin, wuraren gyara masu sauƙin isa, da kuma layukan gani masu tsabta suna rage lokacin tsaftacewa da kuma hanzarta magance matsalar farko.
5) Hanyar bin ƙa'ida
Idan wani aiki yana buƙatar 21 CFR Sashe na 11 (sa hannu ta e-sa hannu, hanyoyin tantancewa), Poemy yana goyan bayan matakin IPC/SCADA tare da ka'idojin tabbatarwa, damar shiga bisa ga rawar da aka taka, da kuma bayanan rukunin lantarki da aka tsara.
Ma'aunin ROI da Zaka Iya Kirgawa (Bayan Adadin Masu Hannu)
Ƙara yawan OEE: Ƙananan dakatarwa da sauri bayan canje-canje suna ƙara mintuna na lokacin aiki kowace rana.
Rage tarkace: Duba gani + aunawa yana hana cikawa/cikewa da kurakurai da kuma gurɓata akwatunan da fale-falen.
Daidaita kayan aiki: Akwatunan/fale-falen da aka saba da su da kuma lakabin da aka tabbatar sun rage keɓancewar ajiya da kuma inganta lokacin da za a ɗaura kaya zuwa kaya.
Ingancin kulawa: Ƙananan injunan farko = ƙarancin PM, ƙarancin kayan gyara, da ƙarancin nauyin ma'aikacin fasaha.
Ko da ba tare da sanya alamar kuɗi a kan kowane layi ba, masana'antun da ke ƙaura daga masu tattara kaya 4 → 3 suna ba da rahoton wani yanki mai haske, mai cike da tarin delta a cikin mintuna da ake da su a kowane aiki, kashe kuɗi, da kuma gogayya a duba.
Tambayoyi da Aka saba Yi (Tambayoyin da Ake Yawan Yi)
Shin masu ɗaukar matashin kai guda huɗu ba su “fi aminci” ga abin da ake nufi da 600-ppm ba?
Ba a aikace ba. Ƙarin fakitin suna ƙara canje-canje a fim, PM, da kuma haɗakar abubuwa. Waɗannan abubuwan suna rage OEE da kuma murmurewa a hankali. Babban sashe na 3×200-ppm wanda ke ciyar da fakitin akwati guda ɗaya mai ƙarfin 600-ppm yana sa layin ya zama mai sauƙi kuma ya fi ƙarfi ga abubuwan da suka faru na yau da kullun.
Ta yaya za ku yi aiki da ma'aikatan fakiti uku tare da mutane uku yadda ya kamata?
Tsarin mai aiki mai haɗin kai, ingantaccen sauƙin isa, kayan aiki masu saurin canzawa, da siginar HMI/andon bayyanannu. Mai aiki ɗaya ga kowane mai fakiti, tare da daidaiton ayyuka yayin canje-canjen fim da sake cikawa. Ana sarrafa rarrabuwa/ciyarwa da QA a layi ɗaya don guje wa kwafi.
Muna da SKUs da yawa da kuma canjin dandano akai-akai. Shin 600-ppm zai iya ɗauka?
Eh—ƙwaƙwalwar girke-girke da kayan aiki ba tare da saurin canza kayan aiki ba an tsara su ne don kwanaki da yawa na SKU. Canje-canjen suna da gajeru kuma ana iya maimaita su; duba sama yana hana NG ta sauka ƙasa.
Za mu iya aiwatar da aikin a matakin farko ko kuma mu ƙara bin ƙa'idodi daga baya?
Hakika. Tsarin jigilar kaya da sarrafawa yana da tsari iri ɗaya. Idan/lokacin da ake buƙatar Sashe na 11, muna ƙara layin IPC/SCADA tare da tabbatarwa, sarrafa mai amfani, da bayanan lantarki.
Yaya game da ƙidayar akwati da tsarin pallet na rumbun ajiya?
Layin yana goyan bayan ƙididdigar akwati na yau da kullun da kuma tsarin pallet mai ɗorewa. Za a iya kunna zaɓuɓɓukan bugawa/tantancewa da karanta lambar don dacewa da ayyukan WMS/AGV.
Bayanan Aiwatarwa (Ga Ƙungiyoyin Aiki)
Daidaita Takt: Tabbatar da kwararar 3×200 → 600 tare da haɗin SKU na gaske; tabbatar da ci gaba da shan mai ɗaukar akwati a cikin cikakken aiki.
Buffers/bypass: Sanya ƙananan buffers a wurin infeed da kuma kafin a shirya akwati; haɗa da bypass don gyara da aka tsara.
Horar da ma'aikata da SOPs: Aiki na yau da kullun, SOPs na gani, da hanyoyin haɓakawa bayyanannu suna sa tsarin "masu fakiti 3 = masu aiki 3" ya kasance mai juriya.
Bayanai & Lakabi: Girke-girke na lambar kullewa da ƙa'idodin tabbatarwa da wuri don hana ƙananan lahani na lakabin daga ƙaruwa zuwa dawowar pallet.
Ci gaban nan gaba: An tanada sarari da wuraren haɗin gwiwa don ƙarin dubawa ko lakabin na'urori yayin da buƙatun bin ƙa'idodi ke ƙaruwa.
Kira zuwa Aiki
Kana son ganin tsarin PDFs, takaddun bayanai, ko kuma gwajin kai tsaye na layin 600-ppm?
Imel: poemy@poemypackaging.com | Waya/WhatsApp: +86-1570993174
Ko kuma a gabatar da buƙata → /contact-us/
Bincika na'urar fakitin akwati mai nauyin 600-ppm → /cup-bowl-bag-instant-noodle-cartoner/
Duba mafita ta baya-bayan taliya nan take → /solutions/instant-noodle-packaging/