Shanghai Poemy Machinery hnub no tau qhia txog 600 pob ib feeb (600-ppm) kev daws teeb meem ntim khoom rau cov noodles sai, ua ke peb lub tshuab ntim khoom hauv ncoo 200-ppm nrog ib qho Tus Neeg Ntim Khoom uas tuav tau tag nrho 600-ppm nkag. Cov kab no sib xyaw ua ke cov kev kuaj xyuas zoo hauv kab thiab cov txheej txheem palletizing. Piv nrog rau cov qauv "plaub-packer" feem ntau, Poemy's architecture yooj yim dua rau kev khiav lag luam, xav tau tsawg tus neeg, thiab xa cov OEE ruaj khov dua, hloov pauv sai dua, thiab tus nqi tag nrho ntawm kev muaj (TCO) qis dua - feem ntau khiav nrog ~ 8 tus neeg teb xov tooj ib zaug ntawm qhov ceev tag nrho.

Kev ua cov khob thiab hnab ntim cov noodles sai sai thiab Kab ntim khoom

Dab Tsi Tshiab - thiab Vim Li Cas Nws Tseem Ceeb

1) Ib qho kev sib txuas ncaj nraim thiab sib npaug los ntawm lub pob thawj mus rau lub thawv

Feem ntau cov kab uas muaj cov khoom siv ntau faib thiab sib koom ua ke, ua rau muaj cov khoom sib tsoo. Tus qauv tsim ntawm Poemy ua raws li txoj cai: 3 × 200-ppm lub tshuab ntim khoom hauv ncoo pub ib lub tshuab ntim khoom uas ntsuas tau 600-ppm. Kev sib cais/sib koom ua ke tsawg dua txhais tau tias muaj kev nres me me tsawg dua, rov zoo sai dua tom qab muaj kev sib tsoo, thiab muaj peev xwm kwv yees tau ntau dua thoob plaws hauv ib qho kev hloov pauv.

2) Tsawg dua cov tshuab, tsawg dua qhov poob zais

Txhua lub tshuab ntim khoom tseem ceeb ntxiv cov xwm txheej hloov zaj duab xis, cov sijhawm PM, cov khoom seem, kev rub hluav taws xob, thiab qhov siab ntawm hauv pem teb. Kev hloov ntawm plaub lub tshuab ntim khoom mus rau peb lub tshuab txo cov lej ntawd los ntawm ~ 25% yam tsis muaj kev poob ntawm lub peev xwm ntawm daim ntawv lo, uas txhais tau tias OEE siab dua thiab tus nqi khiav qis dua.

3) Kev meej ntawm cov neeg ua haujlwm thoob plaws kab: ~8 tus neeg ua haujlwm/hloov pauv @ 600-ppm

Kev Cai/Kev Pub Noj: 2
Ntim hauv ncoo (3 lub tshuab tag nrho): 3
Lub Tshuab Ntim Khoom: 1
Lub tshuab palletizer: 1
QA & Kev Ua Haujlwm Dua: 1

Txoj cai yooj yim rau ib lub tshuab: Lub tshuab ntim khoom hauv ncoo (200-ppm): 1 tus neeg ua haujlwm rau ib lub tshuab (tag nrho peb tus). Lub tshuab ntim khoom (600-ppm input): 1 tus neeg ua haujlwm. Lub tshuab palletizer: 1 tus neeg ua haujlwm. Kev cais/Kev pub khoom thiab QA yog sib koom ua ke hauv kab (tsis pub ua ob zaug).

Kev Txheeb Xyuas Cov Lus Qhia Ceev (600-ppm Instant Noodle Back-End)

Cov khoom ntim thawj zaug: 3 × lub hnab ntim hauv ncoo (200 ppm txhua lub; tag nrho 600 ppm)
Kev ntim khoom hauv lub thawv: Ib lub thawv ntim khoom uas tuav tau 600-ppm nkag
Kev tshuaj xyuas hauv kab: Kev tshawb nrhiav hlau, kev kuaj xyuas qhov hnyav, kev pom (sab saud ntawm lub thawv)
Xaus ntawm kab: Robot palletizing + automatic wrapping (tus qauv pallet txheem)
Cov neeg ua haujlwm ib txwm muaj: ~8 tus neeg ua haujlwm/ib ntu (saib ntawm theem kab)
Lub tswv yim tsim qauv: Kev sib txuas ncaj qha, kev sib cais / sib koom ua ke tsawg kawg nkaus, buffered nyob ib puag ncig bottlenecks
Cov cuab yeej hloov pauv: Cov modules hloov pauv sai + lub cim xeeb ua zaub mov (Cov kev xaiv ua raws li txoj cai: 21 CFR Tshooj 11 npaj txhij los ntawm IPC/SCADA + kev lees paub (yog tias xav tau)

Cov Pab Pawg Cog Qoob Loo Yuav Pom Dab Tsi Txhua Hnub

Kev hloov pauv sai dua thiab huv dua

Xav tias 10 feeb rau ib lub tshuab rau ib qho kev hloov pauv thiab 4 qhov kev hloov pauv/hnub:
3 lub hnab ntim khoom: 3 × 10 × 4 = 120 feeb/hnub
4 lub pob khoom: 4 × 10 × 4 = 160 feeb/hnub → 40 feeb/hnub rov qab siv dua

Thaum muaj 600 pob/feeb, qhov ntawd yog ~24,000 pob ntxiv/hnub (~7.2 lab/xyoo thaum muaj 300 hnub). Lub tshuab zom khoom tsis yog tsuas yog cov feeb uas tau txuag tau xwb—nws yog qhov ruaj khov ntawm kev rov qab los tom qab txhua qhov kev hloov pauv.

Tsawg dua lub sijhawm txij nkawm thiab tsawg dua cov khoom seem

Yog tias PM txhua hli yog 8 teev rau ib lub tshuab, ces:
3 lub thawv ntim khoom → 24 teev/hli
4 lub thawv ntim khoom → 32 teev/hli

Qhov ntawd yog 8 teev/hli rov qab mus rau kev tsim khoom, ntxiv rau tsawg dua cov khoom seem tseem ceeb los khaws cia thiab tswj hwm.

Tsawg zog thiab qhov chaw nqaim dua

Feem ntau, tsawg dua ib lub tshuab ntim khoom siv hauv ncoo txhais tau tias tsawg dua kWh/shift, yooj yim dua rau kev xa cov xov hlau, txoj kev huv dua, thiab yooj yim dua rau kev kuaj xyuas (HACCP/GMP). Cov nroj tsuag kuj tshaj tawm tias muaj tsawg dua qhov teeb meem ntawm lub forklift nyob ib puag ncig thaj chaw ntim khoom loj.

Vim li cas ib lub tshuab ntim khoom 600-ppm yog qhov tseem ceeb

Kev sib txuas ib-rau-ib: Lub tshuab ntim khoom txuas ntxiv "noj cov kab" ntawm qhov nrawm tag nrho - tsis muaj txoj kab ntws mus rau tus saib xyuas menyuam yaus thiab tsawg dua qhov choke points.
Cov khoom siv thauj khoom luv dua, tsawg dua kev sib koom ua ke: Tsawg dua qhov siab rov qab thiab tsawg dua qhov kev tshaib plab / thaiv voj voog → nkhaus OEE du dua thoob plaws kev hloov pauv.
Kev xa khoom zoo dua rau hauv tsev rau khoom: Kev suav cov ntaub ntawv raws li tus qauv, kev luam tawm/txheeb xyuas kev qhuab qhia, thiab cov qauv pallet ruaj khov txo qhov sib txawv ntawm lub sijhawm xa khoom.

Cov Ntsiab Lus Tseem Ceeb (rau Cov Kws Ua Haujlwm thiab QA)

1) Hloov kho vajtse thiab daim ntawv qhia ua zaub mov sai sai
Cov riam/cov khoom siv ua kom yooj yim/cov khoom siv qhia ua rau siv sijhawm tsawg dua 10 feeb rau ib lub tshuab hloov pauv hauv cov khoom siv hloov pauv tsw qab/SKU. Lub cim xeeb ntawm daim ntawv qhia zaub mov kaw qhov kub thiab txias, siv tawv, lub puab tsaig, thiab cov cuab yeej sau code—txo qhov kev hloov pauv ntawm ib qho mus rau lwm qhov.

2) Kev tshuaj xyuas sab saud los tiv thaiv takt
Kev kuaj pom hlau, kev kuaj qhov hnyav, thiab kev kuaj pom kev raug muab tso rau ntawm lub tshuab ntim khoom, yog li cov pob khoom uas tsis ua raws li txoj cai yeej tsis ua rau lub sijhawm ntim khoom poob qis.

3) Buffers & bypass qhov twg lawv tseem ceeb
Poemy siv cov buffers me me, ntse nyob ib puag ncig cov kev txwv uas paub thiab suav nrog cov kev hla mus rau kev txij nkawm lossis cov qhov txhaum me me - tiv thaiv cov teeb meem ib qho los ntawm kev nres tag nrho kab.

4) Huv thiab siv tau
Cov thav duab qhib, cov chaw pabcuam yooj yim ncav cuag, thiab cov kab pom tseeb txo lub sijhawm ntxuav thiab ua kom cov teeb meem thawj zaug sai dua.

5) Txoj kev ua raws li txoj cai
Yog tias ib qhov project xav tau 21 CFR Ntu 11 (e-signatures, audit trails), Poemy txhawb nqa ib txheej IPC/SCADA nrog cov txheej txheem pov thawj, kev nkag mus raws li lub luag haujlwm, thiab cov ntaub ntawv hluav taws xob uas muaj cov qauv.

Cov Qhab Nia ROI Uas Koj Suav Tau (Tshaj Li Tus Neeg Ua Haujlwm)

Kev txhawb nqa OEE: Tsawg dua qhov kev nres me me thiab kev ruaj khov sai dua tom qab hloov pauv ntxiv cov feeb ntawm lub sijhawm khiav txhua hnub.
Txo cov khoom pov tseg: Kev pom kev + kev kuaj xyuas qhov hnyav tiv thaiv kev sau tsawg dua/dhau thiab kev sau yuam kev los ntawm kev ua qias tuaj rau hauv cov thawv thiab pallets.
Kev sib dhos ua ke ntawm cov khoom xa tuaj: Cov thawv/pallet txheem thiab cov ntawv lo uas tau txheeb xyuas kom meej txo cov kev zam hauv tsev rau khoom thiab txhim kho lub sijhawm xa khoom mus rau cov khoom muag.
Kev ua haujlwm txij nkawm zoo: Tsawg dua cov tshuab tseem ceeb = tsawg dua PM, tsawg dua cov khoom seem, thiab txo qis kev thauj khoom ntawm cov kws tshaj lij.

Txawm tias tsis muaj lub cim txiaj rau txhua kab, cov nroj tsuag uas tsiv teb tsaws chaw los ntawm 4 lub chaw ntim khoom → 3 qhia txog qhov sib txawv ntawm cov feeb muaj rau ib lub sijhawm ua haujlwm, cov nyiaj seem, thiab kev sib txhuam ntawm kev tshuaj xyuas.

Cov Lus Nug Ib Txwm Muaj (FAQ)

Puas yog plaub lub hauv ncoo ntim tsis "muaj kev nyab xeeb dua" rau lub hom phiaj 600-ppm?

Tsis yog siv rau hauv kev xyaum. Cov khoom ntim ntxiv ntxiv cov kev hloov pauv zaj duab xis, PM, thiab kev sib cais / sib koom ua ke. Cov ntsiab lus no txo ​​​​​​OEE thiab qeeb rov qab. Ib ntu tseem ceeb 3 × 200-ppm pub rau ib lub thawv ntim khoom 600-ppm ua rau cov kab ncaj nraim thiab muaj zog dua rau cov xwm txheej niaj hnub.

Koj ua li cas thiaj ntiav tau peb tus neeg ntim khoom nrog peb tus neeg ua haujlwm tau zoo?

Kev teeb tsa tus neeg teb xov tooj txuas, ncav cuag tau zoo heev, cov khoom siv hloov pauv sai, thiab cov teeb liab HMI/andon meej. Ib tus neeg teb xov tooj rau ib tus neeg ntim khoom, nrog rau cov dej num sib npaug thaum hloov zaj duab xis thiab rov ua dua tshiab. Kev cais/Noj thiab QA raug tswj hwm thoob plaws kab kom tsis txhob muaj kev theej.

Peb muaj ntau yam SKUs thiab hloov pauv saj ntau zaus. 600-ppm puas yuav tuav tau?

Yog—lub cim xeeb ua zaub mov thiab cov modules hloov pauv sai uas tsis tas siv cuab yeej yog tsim los rau ntau hnub ntawm ntau SKU. Kev hloov pauv yog luv luv thiab rov ua dua; kev tshuaj xyuas sab saud tiv thaiv NG kom tsis txhob poob qis.

Peb puas tuaj yeem ua qhov project theem ib theem zuj zus los yog ntxiv kev ua raws li txoj cai tom qab?

Kiag li. Lub conveyor thiab tswj architecture yog modular. Yog tias / thaum xav tau Tshooj 11, peb ntxiv ib txheej IPC / SCADA nrog kev lees paub, kev tswj hwm tus neeg siv, thiab cov ntaub ntawv hluav taws xob.

Yuav ua li cas txog cov lej ntawm cov thawv thiab cov qauv pallet rau lub tsev rau khoom?

Cov kab no txhawb nqa cov thawv suav tus qauv thiab cov qauv pallet ruaj khov. Cov kev xaiv luam tawm/txheeb xyuas thiab nyeem cov lej tuaj yeem qhib kom haum rau WMS/AGV cov txheej txheem ua haujlwm.

Cov Lus Cim Txog Kev Siv (Rau Cov Pab Pawg Haujlwm)

Kev sib phim Takt: Txheeb xyuas qhov ntws 3 × 200 → 600 nrog cov khoom sib xyaw SKU tiag tiag; paub meej tias tus neeg ntim khoom noj tau txais kev pabcuam thoob plaws tag nrho cov sijhawm ua haujlwm.
Cov buffers/bypass: Muab cov buffers me me tso rau ntawm qhov chaw pub thiab ua ntej ntim cov thawv; suav nrog bypass rau kev txij nkawm uas tau npaj tseg.
Kev cob qhia tus neeg teb xov tooj & SOPs: Kev ua haujlwm tus qauv, SOPs pom, thiab cov kev taw qhia meej meej ua rau tus qauv "3 tus neeg ntim khoom = 3 tus neeg teb xov tooj" muaj zog.
Cov Ntaub Ntawv & daim ntawv lo: Xauv cov zaub mov txawv thiab cov cai txheeb xyuas thaum ntxov kom tiv thaiv cov teeb meem me me ntawm daim ntawv lo kom tsis txhob nce mus rau kev xa rov qab pallet.
Kev loj hlob yav tom ntej: Qhov chaw thiab cov ntsiab lus sib txuas yog tseg rau kev tshuaj xyuas ntxiv lossis cov khoom siv sau npe thaum qhov kev xav tau kev ua raws li txoj cai hloov pauv.

Kev Hu Kom Ua Haujlwm

Xav pom cov qauv PDF, cov ntawv qhia tshwj xeeb, lossis qhov ua piv txwv ntawm kab 600-ppm?
Email: poemy@poemypackaging.com Xov tooj/WhatsApp: +86-1570993174
Los yog xa ib daim ntawv thov → /contact-us/

Tshawb nrhiav lub thawv ntim khoom 600-ppm → /cup-bowl-bag-instant-noodle-cartoner/
Saib cov kev daws teeb meem tom qab ntawm cov khoom noj ua los ntawm cov khoom noj sai sai → /solutions/instant-noodle-packaging/