Shanghai Poemy Machinery nhasi yaunza mhinduro yekurongedza mapaketi mazana matanhatu paminiti (600-ppm) yekumashure kwemanyokwe ekukurumidza, ichibatanidza mapaketi matatu e200-ppm nepaketi imwe chete. Mupakeji weKesi iyo inochengetedza kupinda kwe600-ppm yakazara. Mutsetse uyu unobatanidza kuongororwa kwemhando yepamusoro uye kupatsanurwa kwakajairika. Zvichienzaniswa nemaitiro akajairika e "four-packer", dhizaini yaPoemy iri nyore kushandisa, inoda vanhu vashoma, uye inogara ichipa OEE yakagadzikana, kuchinja nekukurumidza, uye kudzikisa mutengo wekuva muridzi (TCO) - kazhinji inomhanya nevashandisi ve ~8 pashift imwe neimwe nekumhanya kwakazara.

Kugadziriswa kwemanoodles emukapu nebhegi nekukurumidza uye Mutsetse weKurongedza

Chii Chitsva—uye Nei Chichikosha

1) Kutora kwakatwasuka, kwakaringana kubva pabhokisi rekutanga kuenda kubhokisi

Mitsetse mizhinji yemagetsi anopatsanurana uye anosanganisa zvakare ma "output" ezvigadzirwa, zvichigadzira nzvimbo dzekuungana. Dhizaini yenhetembo inochengetedza matanho akatwasuka: ma "pillow packers" e3×200-ppm anodyisa "case packer" imwe chete ine 600-ppm. Kupatsanurana/kubatanidzana kushoma kunoreva kumisa kushoma, kupora kupfupi mushure mekujairika, uye kupenya kushoma kunogoneka mu "shift" yese.

2) Michina mishoma, kurasikirwa kwakavanzika kushoma

Imwe neimwe primary packer inowedzera zviitiko zvekuchinja mafirimu, maawa ePM, nzvimbo dzekuzorora, simba rinotorwa, uye kumanikidzwa kwepasi. Kubva pa4 packers kuenda ku3 kunoderedza kuwanda kweaya ma "multipliers" ne ~25% pasina kurasikirwa kwe "nameplate" kugona, izvo zvinoshandura kuva OEE yakakwira uye mutengo wakaderera wekushandisa.

3) Kujeka kwevashandi vese: ~8 operators/shift @ 600-ppm

Kuronga/Kupa Kudya: 2
Kurongedza Mutsago (Michina mitatu yese): 3
Chifukidziro Chekesi: 1
Chinovhara mapuranga: 1
QA & Kugadzirisazve: 1

Mutemo wekubata-bata pamuchina wega wega: Pillow packer (200-ppm): 1 operator pamuchina wega wega (vatatu vese). Case packer (600-ppm input): 1 operator. Palletizer: 1 operator. Kuronga/Kupa chikafu uye QA zvinogovaniswa pamutsetse (hapana kudzokororwa).

Ongororo Yekukurumidza (600-ppm Instant Noodle Back-End)

Kurongedza kwekutanga: 3 × mapillow packers (200 ppm imwe neimwe; huwandu hwese hwe600 ppm)
Kurongedza mabhokisi: Chigadziko chimwe chete chinopa simba re 600-ppm
Kuongorora kwakabatana: Kuona simbi, kuongorora uremu, kuona (kumusoro kwebhokisi)
Kupera kwemutsetse: Kuputira marobhoti + kuputira otomatiki (maitiro akajairwa emarobhoti)
Vashandi vakajairika: ~8 vanobata basa/chinguva (maonero edanho remutsara)
Uzivi hweKurongwa: Kutora kwakatwasuka, kupatsanura/kubatanidza zvishoma, kwakavharirwa pamipendero yematambudziko
Chishandiso chekuchinja: Mamodule ekuchinja nekukurumidza + ndangariro yeresipi (Sarudzo dzekutevedzera mitemo: 21 CFR Chikamu 11 kugadzirira kuburikidza neIPC/SCADA + kusimbiswa (kana zvichidikanwa)

Zvinoonekwa Nemapoka Ezvirimwa Zuva Nezuva

Kuchinja-chinja kunokurumidza uye kwakachena

Fungidzira kuti muchina wega wega unenge wachinja kwemaminitsi gumi uye 4 uchichinja pazuva:
Mapakeji matatu: 3 × 10 × 4 = 120 min/zuva
Mapaketi mana: 4 × 10 × 4 = 160 min/zuva → 40 mins/zuva yadzoserwa

Pamapaketi mazana matanhatu paminiti, zvinoreva kuti mapaketi ekuwedzera zviuru makumi maviri nezvina pazuva (~7.2 miriyoni pagore pamazuva mazana matatu). Chinopwanya hachisi chemaminitsi anochengetwa chete—asi kugadzikana kwekupora mushure mekuchinja kwega kwega.

Nguva shoma yekugadzirisa uye nguva shoma yekuzorora

Kana PM yemwedzi wega wega iri maawa masere pamuchina wega wega, saka:
Mapakeji matatu → maawa makumi maviri nemana pamwedzi
Mapakeji mana → maawa makumi matatu nemaviri pamwedzi

Izvi zvinoreva maawa masere pamwedzi kuti chigadzirwa chitange kugadzirwa, pamwe chete nezvimwe zvinhu zvakakosha zvinofanira kuchengetwa uye kutarisirwa.

Simba rakaderera uye tsoka dzakasimba

Kuisa pillow packer imwe chete kunoreva kuderedzwa kwe kWh/shift, kuri nyore kushandisa cable routing, nzira dzakachena dzekufambisa, uye kuongororwa kuri nyore (HACCP/GMP). Mafekitori anotaurawo nezvekusawirirana kushoma kweforklift munzvimbo dzakamanikana dze primary-pack.

Sei Chikwama Chekutakura Chine 600-ppm Chiri Chinopa Simba?

Kubatana kwemunhu mumwe nemumwe: Muchina wekutakura mabhokisi unoramba "uchidya tambo" nekukurumidza—hapana nzira dzinoyerera dzichienda kunogara vana uye nzvimbo shoma dzekudzipwa.
Ma conveyor mapfupi, kubatanidzwa kushoma: Kumanikidzwa kushoma kwemusana uye kushomeka kwekudya nenzara/kuvharika kushoma → kutenderera kweOEE kwakapfava pakati pemashift.
Kupihwa kwemudura wezvinhu zviri nani: Kuverengwa kwenyaya dzakafanana, kudhindwa/kusimbiswa kwemitemo, uye mapatani akagadzikana emapallet zvinoderedza kusiyana kwenguva yedhoki.

Zvinhu Zvikuru zveUnyanzvi (zveMainjiniya neQA)

1) Magwaro ekugadzirisa zvinhu nekukurumidza uye ndangariro yekubika
Mapanga/maforoma/maseti ekutungamira anogonesa pasi pemaminitsi gumi pakuchinja kwemuchina mukuchinja kwezvinonaka/SKU. Kuchengeta maresipi kunodzikisa tembiricha, mabhandi, shaya, uye macoders—zvichideredza kusiyana kwekuchinja-chinja-chinja.

2) Kuongorora kwemvura kuti uchengetedze hutachiona
Kuona simbi, kuyerwa kwesimbi, uye kuongorora kuona zvinoiswa pamberi pemuchina wekutakura zvinhu, saka mapaketi asingaenderane nezvinodiwa haambodzikisi kuyerera kwemuchina wekutakura zvinhu.

3) Mabhafa & pfuura paanokosha
Nhetembo inoshandisa mabuffer madiki, akangwara pamiganhu inozivikanwa uye inosanganisira nzira dzekupfuura nepadziviriro yekugadzirisa yakarongwa kana zvikanganiso zvidiki—kudzivirira matambudziko epoindi imwe chete kuti asamise mutsetse wese.

4) Yakachena uye inogadziriswa
Mafuremu akavhurika, nzvimbo dzebasa dziri nyore kusvika, uye mitsetse yakajeka yekuona zvinoderedza nguva yekuchenesa uye zvinokurumidzisa kugadzirisa matambudziko ekutanga.

5) Nzira yekutevedzera mitemo
Kana purojekiti ichida 21 CFR Chikamu 11 (e-signatures, audit trails), Nhetembo inotsigira IPC/SCADA layer ine maprotocol ekusimbisa, mukana wekuwana mabasa, uye marekodhi emagetsi akarongeka.

Marobhoti eROI Aunogona Kuverenga (Kupfuura Kuwanda Kwevanhu)

Kukwidziridzwa kweOEE: Kudzikira kwema micro-stop mashoma uye kugadzikana nekukurumidza mushure mekuchinja-chinja kunoita kuti maminetsi ekushanda ashande zuva rega rega.
Kuderedza marara: Kuona nekutarisa uremu kunodzivirira kuzara pasi/pamusoro uye mis-code kubva muzvinhu zvinosvibisa mabhokisi nemapallet.
Kurongeka kwezvekushandisa: Mabhokisi/mapaleti akajairwa uye mazita akasimbiswa anoderedza kusashandiswa kwemudura uye kuvandudza nguva yekuisa zvinhu mudura.
Kushanda zvakanaka pakugadzirisa: Michina mikuru mishoma = PM shoma, spare shoma, uye mutoro wehunyanzvi wakaderera.

Kunyangwe pasina kuisa chiratidzo chemari pamutsetse wega wega, mafekitori anotama kubva kumapakeji mana → 3 anotaura nezve delta yakajeka, inosanganiswa mumaminitsi aripo pashift imwe neimwe, mari inoshandiswa pakuzorora, uye kukakavadzana kwekuongorora.

Mibvunzo Yakajairika (Mibvunzo Inowanzo bvunzwa)

Ko mapillow packers mana haana "kuchengetedzeka" here kune chinangwa che600-ppm?

Hazvisi zvekushanda. Mapaketi ekuwedzera anowedzera shanduko dzemafirimu, PM, uye kupatsanurana/kubatanidza kuomarara. Zvinhu izvozvo zvinoderedza OEE uye kunonoka kupora. Chikamu chekutanga che3×200-ppm chinopa case packer imwe chete ye600-ppm chinoita kuti mutsetse uve wakatwasuka uye wakasimba kune zviitiko zvemazuva ese.

Munogona sei kupa vanhu vatatu vanopakira zvinhu zvine vanhu vatatu zvinobudirira?

Marongerwo emushandisi akabatana, kugona kusvika zvakanaka, makiti ekuchinja nekukurumidza, uye masaini akajeka eHMI/andon. Mushandisi mumwe chete pamunhu anorongedza, ane mabasa akaenzana panguva yekuchinja firimu nekuzadzazve. Kuronga/Kupa chikafu uye QA zvinotarisirwa pamutsetse wese kudzivirira kudzokororwa.

Tine maSKU akawanda uye maswichi eflavour anowanzo shandiswa. 600-ppm icharamba iripo here?

Ehe—mamodule ekurangarira maresipi uye mamodule ekuchinja nekukurumidza asina zvishandiso akagadzirirwa mazuva akawanda eSKU. Kuchinja-chinja kupfupi uye kunogona kudzokororwa; kuongorora kwekumusoro kunodzivirira NG kuti isadonhe pasi.

Tinogona here kuisa chirongwa ichi muchikamu chimwe chete kana kuwedzera kutevedzera mitemo gare gare?

Zvechokwadi. Magadzirirwo ekutumira zvinhu nekutonga akagadzirwa nenzira imwechete. Kana/kana Chikamu 11 chichidiwa, tinowedzera IPC/SCADA layer ine kusimbiswa, manejimendi yemushandisi, uye zvinyorwa zvemagetsi.

Zvakadini nekuverengwa kwemasero uye mapatani emapallet ewarehouse?

Mutsetse uyu unotsigira kuverengwa kwemabhokisi kwakajairika uye mapatani emapallet akagadzikana. Sarudzo dzekudhinda/kusimbisa uye kuverenga makodhi dzinogona kugoneswa kuti dzikwane maworkflows eWMS/AGV.

Zvinyorwa zveKushandisa (Kune Mapoka eProjekiti)

Kurongeka kweTakt: Simbisa kuyerera kwe3×200 → 600 uchishandisa misanganiswa chaiyo yeSKU; simbisa kuti munhu anoisa mabhokisi ake nguva dzose panguva dzese dzekushanda.
Mabuffers/bypass: Isa mabuffers madiki panzvimbo inoiswa chikafu uye usati waisa mabhokisi; isa bypass yekugadzirisa yakarongwa.
Kudzidziswa kwevashandisi neSOPs: Basa rakajairika, maSOPs anoonekwa, uye nzira dzakajeka dzekusimudzira dzinochengetedza modhi ye "3 packers = 3 operators" yakasimba.
Data & labeling: Maresipi ekodhi yekiyi uye mitemo yekusimbisa nekukurumidza kudzivirira zvikanganiso zvidiki zve labeling kuti zvisawedzere kusvika pakudzoserwa kwepallet.
Kukura mune ramangwana: Nzvimbo nenzvimbo dzekushandisa zvinochengeterwa midziyo yekuongorora kana yekuisa mazita sezvo zvinodiwa pakutevedzera mitemo zvichichinja.

Kudanwa Kwechiito

Unoda kuona maPDF ekugadzira, mapepa espec, kana demo remuchina we600-ppm?
Tsamba yemagetsi: poemy@poemypackaging.com | Nhare/WhatsApp: +86-1570993174
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