I-Shanghai Poemy Machinery namhlanje iqalise isisombululo sokupakisha esingasemva esingama-600 ngomzuzu (600-ppm) see-noodles ezikhawulezileyo, idibanisa ii-pillow packers ezintathu ezingama-200-ppm kunye ne-single. Umpakishi weTyala egcina ukungena okupheleleyo kwe-600-ppm. Lo mgca udibanisa ukujonga umgangatho okukwi-line kunye ne-palletizing eqhelekileyo. Xa kuthelekiswa neendlela eziqhelekileyo "zokupakisha ezine", uyilo lwePoemy lulula ukulusebenzisa, lufuna abantu abambalwa, kwaye luhlala lubonelela nge-OEE eqinileyo, utshintsho olukhawulezayo, kunye nexabiso elipheleleyo lobunini (TCO) eliphantsi—lihlala lisebenza nabaqhubi abamalunga ne-8 ngeshifti nganye ngesantya esipheleleyo.

Ukulungiswa kweenoodles ezikhawulezileyo zekomityi kunye nebhegi kunye Umgca Wokupakisha

Yintoni Entsha—Nesizathu Sokuba Ibalulekile

1) Ukuthathwa okuthe ngqo, okulinganayo ukusuka kwiphakheji yokuqala ukuya kwibhokisi

Uninzi lwemigca ye-high-throughput iyahlukana kwaye idibanise kwakhona imijelo yemveliso, nto leyo edala iindawo zokuxinana. Uyilo lwePoemy lugcina i-takt ethe tye: ii-pillow packers ze-3×200-ppm zondla i-case packer enye elinganiswe nge-600-ppm. Ukuqhekeka/ukuhlanganiswa okumbalwa kuthetha ukuba kukho ii-micro-stop ezimbalwa, ukubuyiselwa okufutshane emva kwe-jams, kunye nokugqithiswa okuqikelelweyo ngakumbi kuyo yonke i-shift.

2) Oomatshini abambalwa, ilahleko ezifihlakeleyo ezimbalwa

Yonke ipakethi yokuqala eyongezelelweyo yongeza iziganeko zokutshintsha ifilimu, iiyure ze-PM, iindawo zokugcina, ukutsalwa kwamandla, kunye noxinzelelo lwendawo yomgangatho. Ukusuka kwiipakethi ezine ukuya kwezithathu kunciphisa ezo ziphindaphindayo nge-~25% ngaphandle kokulahleka komthamo wegama, oku kuthetha ukuba i-OEE ephezulu yehlabathi lokwenyani kunye neendleko eziphantsi zokusebenza.

3) Ukucaca kwabasebenzi abapheleleyo: ~8 abaqhubi/ishifti @ 600-ppm

Ukuhlela/Ukondla: 2
Ukupakisha imiqamelo (Iimatshini ezi-3 zizonke): 3
Iphakheji yeTyala: 1
I-Palletizer: 1
QA kunye noHlaziyo: 1

Umthetho-woku-bhontsi ngomatshini ngamnye: Umpakishi womqamelo (200-ppm): Umsebenzisi omnye ngomatshini ngamnye (ezintathu zizonke). Umpakishi webhokisi (igalelo le-600-ppm): Umsebenzisi omnye. Umpakishi wepalethi: Umsebenzisi omnye. Ukuhlela/Ukondla kunye ne-QA zabelwana ngomgca (akukho kuphinda-phindwa).

Isishwankathelo seNkcazelo eKhawulezayo (i-600-ppm Instant Noodle Back-End)

Ukupakisha okuphambili: iipakethi zepillow ezi-3 × (200 ppm nganye; iyonke yi-600 ppm)
Ukupakisha iibhokisi: Ibhokisi enye ephethe igalelo le-600-ppm
Ukuhlolwa okusemgceni: Ukuchonga isinyithi, ukujonga ubunzima, umbono (phezulu kwetyala)
Isiphelo somgca: Ukupakishwa kweerobhothi + ukusonga ngokuzenzekelayo (iipateni zepalethi ezisemgangathweni)
Abasebenzi abaqhelekileyo: ~8 abaqhubi/ishifti (umbono womgangatho womgca)
Ifilosofi yoyilo: Ukuthatha ngokuthe tye, ukwahlulahlula/ukudibanisa okuncinci, okugqunywe kwiingxaki ezingapheliyo
Isixhobo sokutshintsha: Iimodyuli zokutshintsha ngokukhawuleza + imemori yeresiphi (Iindlela zokuthobela imithetho: 21 CFR Icandelo 11 ukulungela nge-IPC/SCADA + ukuqinisekiswa (ukuba kuyimfuneko)

Oko Amaqela Ezityalo Aza Kukuphawula Imihla Ngemihla

Utshintsho olukhawulezayo nolucocekileyo

Cinga ngemizuzu eli-10 ngomatshini ngamnye ngotshintsho ngalunye kunye notshintsho olu-4 ngosuku:
Iipakethi ezi-3: 3 × 10 × 4 = 120 min/ngosuku
Iipakethi ezi-4: 4 × 10 × 4 = 160 min/ngosuku → imizuzu engama-40/ngosuku ibuyiselwe

Kwiipakethi ezingama-600 ngomzuzu, oko kuthetha ukuba iipakethi ezongezelelweyo ezingama-24,000 ngosuku (~7.2 yezigidi ngonyaka kwiintsuku ezingama-300). I-crusher ayisiyomizuzu egciniweyo kuphela—kukuzinza kokubuyisela emva kotshintsho ngalunye.

Ixesha lokungasebenzi kakuhle kunye nezinto ezimbalwa zokugcina

Ukuba i-PM yenyanga ziiyure ezisi-8 ngomatshini ngamnye, ngoko ke:
Iipakethi ezi-3 → iiyure ezingama-24 ngenyanga
Iipakethi ezi-4 → iiyure ezingama-32 ngenyanga

Oko kusemva kweeyure ezisi-8 ngenyanga kwimveliso, kunye nezinye izinto ezimbalwa ezibalulekileyo ekufuneka zigcinwe kwaye zilawulwe.

Amandla aphantsi kunye nonyawo oluqinileyo

I-pillow packer encinci ithetha ukuba i-kWh/shift iphantsi, i-cable routing elula, ii-aisles ezicocekileyo, kunye nokuhlolwa okulula (i-HACCP/GMP). Izityalo zikwabika iingxabano ezimbalwa ze-forklift malunga neendawo ezixineneyo ze-primary-pack.

Kutheni i-Single 600-ppm Case Packer iyi-Lever

Ukudibanisa umntu ngamnye: Isixhobo sokupakisha iibhokisi sihlala "sidla umgca" ngesantya esiphezulu—akukho mizila yokuchithakala ukuya kwindawo yokugcina abantwana kunye neendawo ezimbalwa zokuminxa.
Ii-conveyor ezimfutshane, ukudibana okuncinci: Uxinzelelo oluncinci lomqolo kunye nemijikelo embalwa yokulamba/yokuvimba → ijika le-OEE elithambileyo kwiishifti.
Ukunikezelwa okungcono kwempahla yokugcina impahla: Ukubalwa kwamatyala asemgangathweni, ukuprinta/ukuqinisekisa uqeqesho, kunye neepateni zepalethi ezizinzileyo kunciphisa umahluko wexesha lokungena edokini.

Izinto ezibalulekileyo kwezobuchwephesha (kwiiNjineli kunye neQA)

1) Imemori yezixhobo zokutshintsha ngokukhawuleza kunye neresiphi
Iimela/ii-formers/iiseti zesikhokelo ezisetyenziswayo zivumela
2) Ukuhlolwa okusentla ukuze kukhuselwe ukuthathwa
Ukuchonga isinyithi, ukujonga ubunzima, kunye nokuhlolwa kombono kubekwa phambi kwesixhobo sokupakisha iibhokisi, ngoko ke iibhokisi ezingahambelaniyo azize zonakalise isantya sesixhobo sokupakisha iibhokisi.

3) Ii-Buffers kunye ne-pass apho zibalulekileyo khona
Imbongi isebenzisa ii-buffers ezincinci nezikrelekrele ezijikeleze imida eyaziwayo kwaye ibandakanya iindlela zokudlula ulungiso olucwangcisiweyo okanye iimpazamo ezincinci—ukuthintela imiba yenqaku elinye ukuba ingawuthinteli umgca opheleleyo.

4) Ucoceko kunye neenkonzo ezisemgangathweni
Iifreyimu ezivulekileyo, iindawo zenkonzo ezifikelelekayo lula, kunye nemigca ecacileyo yokubona kunciphisa ixesha lokucoca kwaye kukhawulezisa ukusombulula iingxaki xa kufika impendulo yokuqala.

5) Indlela yokuthobela imithetho
Ukuba iprojekthi ifuna i-21 CFR Part 11 (ii-e-signatures, iindlela zophicotho), iPoemy ixhasa umaleko we-IPC/SCADA oneenkqubo zokuqinisekisa, ukufikelela okusekelwe kwindima, kunye neerekhodi ze-batch ze-elektroniki ezicwangcisiweyo.

Iilever ze-ROI onokuzibala (Ngaphaya kokubalwa kwentloko)

Ukuphakamisa i-OEE: Ukuma okuncinci kwe-micro-stop kunye nokuzinza okukhawulezayo emva kokutshintsha i-intanethi kongeza imizuzu yokusebenza yonke imihla.
Ukunciphisa ii-scrap: Ukubona + ukujonga ubunzima kuthintela ukugcwalisa ngaphantsi/ngaphezulu kunye neekhowudi ezingalunganga ekungcoliseni iikheyisi kunye neepalethi.
Ulungelelwaniso lwezothutho: Iikheyisi/iipalethi eziqhelekileyo kunye neelebheli eziqinisekisiweyo kunciphisa ukungabikho kwezinto ezigcinwa kwindawo yokugcina impahla kwaye kuphucula ixesha lokungena kwi-dock to stock.
Ukusebenza kakuhle kokugcinwa: Oomatshini bokuqala abambalwa = i-PM encinci, iindawo zokugcina ezimbalwa, kunye nomthwalo omncinci wobuchwephesha.

Nokuba akukho phawu lwemali kumgca ngamnye, izityalo ezifuduka zisuka kwiipakethi ezi-4 → 3 zibika i-delta ecacileyo, edibeneyo kwimizuzu ekhoyo ngeshifti nganye, inkcitho yasemva kwexesha, kunye nokungqubana kokuhlolwa.

Imibuzo eqhelekileyo (Imibuzo Ebuzwa Rhoqo)

Ngaba iipakethi ezine zepillow azikhuselekanga kangako kwi-target ye-600-ppm?

Ayisebenzi. Iipakethi ezongezelelweyo zongeza utshintsho lwefilimu, i-PM, kunye nobunzima bokwahlulahlula/ukudibanisa. Ezo zinto zinciphisa i-OEE kunye nokubuyela kwimeko yesiqhelo kancinci. Icandelo eliphambili le-3×200-ppm elondla ipakethi enye ye-600-ppm ligcina umgca ucacile kwaye uqinile kwimicimbi yesiqhelo.

Ubasebenzisa njani abantu abathathu abapakisha impahla ngokufanelekileyo?

Uyilo lomqhubi oludibeneyo, ukufikelela okugqwesileyo, izixhobo zokutshintsha ngokukhawuleza, kunye nemiqondiso ecacileyo ye-HMI/andon. Umsebenzisi omnye ngompakishi, kunye nemisebenzi elungeleleneyo ngexesha lokutshintsha ifilimu kunye nokugcwalisa kwakhona. Ukuhlela/Ukutya kunye ne-QA zilawulwa kumgca wonke ukuze kuthintelwe ukuphindaphinda.

Sinee-SKU ezininzi kunye notshintsho lwencasa oluqhelekileyo. Ngaba i-600-ppm iya kuhlala?

Ewe—iimodyuli zeresiphi kunye neemodyuli zotshintsho olukhawulezileyo ezingenazixhobo zenzelwe iintsuku ezininzi ze-SKU. Utshintsho lufutshane kwaye lunokuphindaphindwa; ukuhlolwa okuphezulu kuthintela i-NG ukuba ingaweli phantsi.

Ngaba singayihlela le projekthi ngokwezigaba okanye songeze ukuthobela imithetho kamva?

Ngokuqinisekileyo. Uyilo lwe-conveyor kunye nolawulo luyimodyuli. Ukuba/xa iCandelo 11 lifuneka, songeza umaleko we-IPC/SCADA onokuqinisekiswa, ulawulo lwabasebenzisi, kunye neerekhodi ze-elektroniki.

Kuthekani ngokubalwa kwamatyala kunye neepateni zepalethi kwindawo yokugcina impahla?

Umgca uxhasa ukubalwa kweebhokisi okuqhelekileyo kunye neepateni zepalethi ezizinzileyo. Iinketho zokuprinta/ukuqinisekisa kunye nokufunda ikhowudi zinokuvulwa ukuze zivumelane nemisebenzi ye-WMS/AGV.

Amanqaku okuphunyezwa (Kumaqela eeProjekthi)

Ulungelelwaniso lweTakt: Qinisekisa ukuhamba kwe-3×200 → 600 ngee-SKU mixes eziyinyani; qinisekisa ukuthathwa okuqhubekayo kompakishi webhokisi kwiishifti ezipheleleyo.
Ii-buffers/bypass: Beka ii-buffers ezincinci kwindawo yokutya engeniswayo nangaphambi kokupakisha ibhegi; faka i-bypass ukuze kulungiswe ngendlela ecwangcisiweyo.
Uqeqesho lwabaqhubi kunye nee-SOP: Umsebenzi oqhelekileyo, ii-SOP ezibonakalayo, kunye neendlela ezicacileyo zokunyusa umgangatho zigcina imodeli ethi “3 packers = 3 operators” iqinile.
Idatha kunye neelebheli: Iindlela zokupheka ikhowudi kunye nemithetho yokuqinisekisa kwangethuba ukuthintela iimpazamo ezincinci zelebheli ukuba zinganyuki ziye ekubuyiselweni kwepallet.
Ukukhula kwexesha elizayo: Indawo kunye neendawo zonxibelelwano zigcinelwe izixhobo zokuhlola ezongezelelweyo okanye zokubhala iilebheli njengoko iimfuno zokuthobela imithetho zitshintsha.

Ubizo Lokwenza Isenzo

Ngaba ufuna ukubona iiPDF zoyilo, amaphepha eenkcukacha, okanye idemo ephilayo yomgca we-600-ppm?
I-imeyile: poemy@poemypackaging.com | Umnxeba/i-WhatsApp: +86-1570993174
Okanye ungenise isicelo → /contact-us/

Hlola i-600-ppm case packer → /cup-bowl-bag-instant-noodle-cartoner/
Jonga isisombululo se-noodle esikhawulezileyo esingasemva → /solutions/instant-noodle-packaging/