Cup bowl bag instant noodle cartoner instant noodles pillow flow case packer production line making packaging package cartoning machine
PART ONE:INSTANT NOODLES PROCESSIN MAKING LINE AS BELOW
Complete Process of Bag Noodles Production and Packaging
1. Mixing and Kneading: Ingredients are mixed and kneaded into dough.
2. Sheeting and Cutting: Dough is flattened into sheets and cut into noodle strands.
3. Steaming: Noodles are steamed to ensure texture and flavor.
4. Drying/Frying: Noodles are dried or fried to extend shelf life.
5. Portioning: Noodles are portioned into precise weights for packaging.
6. Flow Packing: Noodles are packed in pillow-style bags using a Flow Packing Machine, ensuring airtight packaging.
7. Seasoning Pack Insertion: Seasoning sachets are added to the bags.
8. Sealing: Bags are sealed to preserve freshness and hygiene.
9. Cartoning: Packed noodles are placed into cartons using a Cartoning Machine.
10. Final Packaging: Cartons are sealed and prepared for shipping, often shrink-wrapped for added protection.
This automated process ensures efficiency, consistency, and high-quality packaging, meeting modern food industry standards.
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PART TWO:BAG INSTANT NOODLES PACKAGING AND CARTONING PCROCESS AS BELOW
The basic process of a bag noodle packaging line includes the following steps: First, the seasoning dispensor distributes seasoning sachets to the each noodle one by one. Then, the noodles are packed into the bags using the pillow packing machine.Next, the labeling machine applies product information labels to the bags. Finally, the case packer packs the sealed noodle bags into cartons for final packaging.
1)Full auto bag instant noodles pillow/flow packer
The Bag Noodles Pillow Packing Machine is a highly efficient and versatile packaging solution specifically designed for bagged noodles. This machine integrates advanced technology to ensure precise, secure, and professional packaging, ideal for manufacturers in the food industry.
Key Features
1. High-Speed Operations: Designed to handle large-scale production, offering smooth and consistent performance.
2. Flexible Packaging: Accommodates a variety of bag sizes and noodle types, providing versatility for different production needs.
3. Reliable Sealing System: Features advanced sealing technology to ensure airtight and durable packaging for product freshness and extended shelf life.
4. User-Friendly Design: Easy-to-operate interface with minimal maintenance requirements, reducing downtime and increasing productivity.
5. Compact and Space-Saving: The machine is designed to fit seamlessly into existing production lines without requiring excessive space.
6. Safety Features: Equipped with multiple safety mechanisms to protect both the operator and the machine.
Working Process
1. Bag Placement: Noodles are automatically loaded into the packaging machine.
2. Pillow Packing: The machine forms a pillow-style package around the noodles, ensuring consistent shaping and a professional finish.
3. Sealing and Cutting: Precise sealing and cutting ensure the package is tightly closed and cleanly separated for transport or retail.
4. Output: Completed packages are delivered onto the conveyor, ready for further processing or boxing.
Applications
This pillow packing machine is suitable for:
· Instant noodles in single or multi-packs.
· Dry noodles and other bagged food products.
· Snack items that require pillow-style packaging.
2)Bagged instant noodles cartoning case packer machine
The Bag Noodles Cartoning Machine is a state-of-the-art packaging solution designed to automate the process of placing bagged noodles into cartons efficiently and precisely. This machine is ideal for high-volume production lines, ensuring professional packaging that meets industry standards while saving time and labor costs.
Working Process
1. Carton Erecting: The machine opens flat cartons and forms them into boxes.
2. Bag Placement: Pre-packed bagged noodles are loaded onto the machine, either manually or automatically.
3. Filling: The machine places the noodles into the cartons according to the programmed configuration (single or multi-layer).
4. Sealing: The cartons are sealed securely, ensuring they are ready for transportation and storage.
5. Output: Completed cartons are conveyed for further processes, such as palletizing or direct shipping.
Applications
This cartoning machine is suitable for:
· Bagged instant noodles in single or multiple packs.
· Snack food items requiring carton packaging.
· Other bagged food products, such as candies, biscuits, and powdered foods.
Parameter
|
Device model |
WDC series |
|
Action flow |
automatic accumulation, pushing noodles into carton, hot melt sealing |
|
Accumulator type |
ratchet collector |
|
Number of accumulators |
Customized based on required capacity |
|
Accumulator speed |
Customized based on requirements |
|
Cartoning machine host speed |
0-40 cartons/min (depending on the product) |
|
Carton compatibility range |
L 320mm-480mm ; W 200mm-380mm ;H 100-350mm; |
|
air pressure |
>0.6Mpa 800L/min |
|
Routine delivery time |
≤60min |
|
Configuration list of cartoning machine |
|
|
PLC control system |
Japan Mitsubishi Q series Q03UDE |
|
HMI |
Japanese proface GP4402WADW |
|
servo motor |
Japan Mitsubishi JE series MR-JE-70B, MR-JE-40B |
|
Servo motor reducer |
Japanese SHIMPO |
|
Pneumatic system |
Japan SMC |
|
Negative pressure system |
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PART THREE:Full Auto Cup Bowl Instant Noodles Shrink Wrapper Case Packer
1)Full auto pillow flow packer shrink wrapper
Shrink Wrapper for Cup and Bowl Noodles
Our shrink wrapping machine is designed for efficient and secure packaging of cup and bowl noodles, ensuring product stability during transportation and enhancing presentation for retail.
Key Features
High-Speed Wrapping:Capable of handling large volumes to meet industrial-scale production needs.
Precise Packaging:Ensures a tight and uniform wrap around cup or bowl noodles for a polished finish.
Versatility:Suitable for single units or bundled packs (e.g., 6 or 12 bowls/cups).
User-Friendly Operation:Features intuitive controls for easy setup and adjustments.
Durability and Safety:Built with high-quality materials to ensure long-term use and includes safety measures to protect operators.
How It Works
1. Product Feeding: Noodles are automatically fed into the machine.
2. Film Wrapping: A heat-sensitive shrink film is wrapped around the product.
3. Heat Tunnel: The package passes through a heat tunnel, where the film shrinks to form a tight seal.
4. Cooling and Output: The wrapped products are cooled and ready for packing.
Benefits of Using a Shrink Wrapper
· Improved Product Presentation: Ensures a clean and professional look.
· Enhanced Protection: Shields products from dust, moisture, and contamination.
· Reduced Material Waste: Uses minimal packaging material for cost efficiency.
· Customizable Options: Adjustable to accommodate different sizes and configurations of cups or bowls.\
2)Cup bowl instant noodles case packer cartoning machine
Producing and packaging bowl noodles requires a series of highly efficient machines to ensure smooth, hygienic, and high-quality production. Below is a step-by-step overview of the process and the essential equipment involved:
1. Noodle Production Line
· Noodle Extruder and Cutter: Produces uniform noodle strands or sheets.
· Steaming Machine: Perfectly steams noodles for optimal texture.
· Shaping and Cutting Machine: Forms round noodle blocks to fit the bowls.
· Frying or Drying Machine: Fries or dries noodle blocks to preserve quality and taste.
2. Bowl Filling Process
· Bowl Dispenser Machine: Automatically dispenses bowls onto the conveyor.
· Noodle Block Inserter: Precisely places noodle blocks into the bowls.
· Seasoning Sachet Dispenser: Adds seasoning packets (powder, oil, or sauce).
· Vegetable and Oil Dispenser: Adds dehydrated vegetables and oil packets for flavor enhancement.
3. Sealing and Labeling Machines
· Film Sealing Machine: Heat-seals the top of the bowls with a protective film.
· Lid Sealing Machine: Securely seals the plastic lid to the bowl.
· Labeling Machine: Applies branded labels for product identification.
4. Cartoning and Case Packing Machines
· Bowl Cartoning Machine: Packs individual bowls into cartons for retail.
· Case Packer: Arranges cartons into cases for wholesale or bulk distribution.
· Palletizing Machine: Automatically stacks packed cases onto pallets for storage or shipping.
Why Choose Advanced Bowl Noodle Machines?
Our fully automated production and packaging line ensures:
· High-speed performance to meet large-scale production needs.
· Consistent and precise filling, sealing, and packing.
· Food safety with hygienic designs and materials.
· Cost savings through reduced labor and operational efficiency.
Our machines are perfect for manufacturers aiming to enhance productivity and improve product quality in the instant noodle market.
